Magnetic circuit for magnetic connector

Patent metadata

Field	Value
Publication number	US-11942722-B2
Application number	US-202117543487-A
Country	US
Kind code	B2
Filing date	Dec 6, 2021
Priority date	Sep 25, 2020
Publication date	Mar 26, 2024
Grant date	Mar 26, 2024

Abstract

Connector inserts having reliable contacts, as well as connector receptacles having improved magnetic circuits for use in electronic devices having a thin form factor. These and other examples can provide connector receptacles that can be easily aligned to an opening in an electronic device, as well as connector inserts and connector receptacles that can be readily manufactured.

First claim

What is claimed is:

1. A spring-loaded contact comprising:
a barrel having a front opening;
a plunger having a tip extending through the front opening and a body housed in the barrel;
a spring housed in the barrel; and
an intermediate object between a backside of the plunger and the spring, where the intermediate object simultaneously contacts an inside surface of the barrel at a first location and a second location, the first location and the second location on opposite sides of the intermediate object, and
wherein the first location is a first distance from the front opening and the second location is a second distance from the front opening, the first distance different than the second distance.

2. The spring-loaded contact of claim 1 wherein the intermediate object has a capsule shape.

3. The spring-loaded contact of claim 1 wherein the intermediate object has a stadium-of-rotation shape.

4. The spring-loaded contact of claim 1 wherein the intermediate object has a spherocylindrical shape.

5. The spring-loaded contact of claim 1 wherein the intermediate object has a shape defined by two hemispheres separated by a cylinder.

6. The spring-loaded contact of claim 1 wherein the first location is a first distance from the front opening and the second location is a second distance from the front opening, the first distance different than the second distance.

7. The spring-loaded contact of claim 1 wherein the inside surface of the barrel provides a first force along a first force vector against the intermediate object at the first location and the inside surface of the barrel provides a second force along a second force vector against the intermediate object at the second location, and wherein the first force vector and the second force vector are parallel and non-overlapping.

8. The spring-loaded contact of claim 1 wherein the intermediate object has a first length and the barrel has a first inner diameter, and wherein the first length is greater than the first inner diameter.

9. A connector comprising:
a magnet array comprising:
a plurality of pole pieces; and
a plurality of magnets spaced apart from one another and separated by the plurality of pole pieces,
wherein each pole piece is adjacent to two magnets in the plurality of magnets;
a first plurality of contacts having contacting portions at a front side of the magnet array; and
a magnetic element along a back side of the magnet array, and further along a first side and a second side of the magnet array, the first side opposite the second side, the first side and the second side adjacent to the back side.

10. The connector of claim 9 wherein for each of the plurality of pole pieces, the pole piece is between and adjacent to two magnets in the plurality of magnets, wherein the two magnets have the same of either a north pole or a south pole facing the pole piece.

11. The connector of claim 10 wherein the magnet array has a central passage, the first plurality of contacts are supported by a contact housing, the contact housing passes through the central passage, and a plurality of dampeners are positioned in the central passage between the contact housing and the magnet array.

12. The connector of claim 10 wherein the magnet array is arranged as a ring and wherein the first plurality of contacts pass through the center of the ring.

13. The connector of claim 11 wherein the magnet array comprises a first pole piece having a first magnet at a first surface and a second magnet at a second surface, the first surface adjacent to the second surface; and
a second pole piece having a third magnet at a first surface and a fourth magnet at a second surface, the first surface opposite the second surface.

14. The connector of claim 13 wherein the first plurality of contacts are arranged as a line of contacts, the first pole piece is at a first side of the line of contacts and the second pole piece is below the line of contacts.

15. A connector system comprising a magnetic circuit, the magnetic circuit a magnet array comprising:
a plurality of pole pieces; and
a plurality of magnets spaced apart from one another and separated by the plurality of pole pieces,
wherein each pole piece is adjacent to two magnets in the plurality of magnets;
a magnetic element along a back side of the magnet array, and further along a first side and a second side of the magnet array, the first side opposite the second side, the first side and the second side adjacent to the back side; and
an attraction plate.

16. The connector system of claim 15 wherein for each of the plurality of pole pieces, the pole piece is between and adjacent to two magnets in the plurality of magnets, wherein the two magnets have the same of either a north pole or a south pole facing the pole piece.

17. The connector system of claim 16 wherein the magnet array and the magnetic element are housed in a connector receptacle and the attraction plate forms a face of a connector insert.

18. The connector system of claim 17 wherein the connector receptacle comprises a first plurality of contacts and wherein the magnet array has a central passage and the first plurality of contacts pass through the central passage.

19. The connector system of claim 18 wherein the connector insert comprises a second plurality of contacts, the second plurality of contacts to mate with the first plurality of contacts, wherein each of the second plurality of contacts comprises:
a barrel having a front opening;
a plunger having a tip extending through the front opening and a body housed in the barrel;
a spring housed in the barrel; and
an intermediate object between a backside of the plunger and the spring, where the intermediate object simultaneously contacts an inside surface of barrel at a first location and a second location, the first location and the second location on opposite sides of the intermediate object.

20. The connector system of claim 19 wherein the intermediate object has a capsule shape.

Assignees

• Apple Inc

Inventors

• Difonzo John C
• Hamel Bradley J
• Tziviskos George
• Zhu Hao
• Gery Jean-Marc
• Hack Paul J

Classifications

• H01R13/6205 Primary

  Two-part coupling devices held in engagement by a magnet · CPC title

• H01R13/2421 Primary

  using coil springs · CPC title

• H01R13/629

  Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure {electrical locking indicators, manufacturing tolerances (separate tools or apparatus H01R43/26)} · CPC title

• H01R13/6581

  Shield structure · CPC title