Media height non-uniformity detection

Patent metadata

Field	Value
Publication number	US-11938718-B2
Application number	US-201917416560-A
Country	US
Kind code	B2
Filing date	Apr 30, 2019
Priority date	Apr 30, 2019
Publication date	Mar 26, 2024
Grant date	Mar 26, 2024

Abstract

In an example of the disclosure, power of a first light beam emitted across a web media along a length of the roller is measured utilizing a first optical transmitter and first optical receiver pair situated adjacent to a roller. Power of a second light beam emitted across a length of the roller is measured utilizing a second optical transmitter and second optical receiver pair situated adjacent to the roller. A media height non-uniformity is identified based upon of the measurement of the power of the first light beam and the measurement of the power of the second light beam.

First claim

What is claimed is:

1. A method for detecting a web media height non-uniformity at a roller, comprising:
measuring, utilizing a first optical transmitter and first optical receiver pair situated adjacent to a roller, power of a first light beam emitted across a web media along a length of the roller;
measuring, utilizing a second optical transmitter and second optical receiver pair situated adjacent to the roller, power of a second light beam emitted across a length of the roller; and
identifying a media height non-uniformity based upon the measurement of the power of the first light beam received by the first optical receiver of the first optical transmitter and first optical receiver pair compared to the measurement of the power of the second light beam received by the second optical receiver of the second optical transmitter and second optical receiver pair.

2. The method of claim 1 , wherein the first light beam is emitted across the web media along a length of the roller where the web media is wrapped along the roller, and wherein the second light beam is emitted across a length of the roller where the web media is not wrapped along the roller.

3. The method of claim 1 , wherein the measurement of power of the first light beam emitted across the web media (the “first measurement”) occurs when a point X on the circumference of the roller is aligned with the first optical transmitter and first optical receiver pair; and
wherein the measurement of power of the second light beam emitted across the length of the roller (the “second measurement”) occurs when the point X is aligned with the second optical transmitter and second optical receiver pair.

4. The method of claim 3 , further comprising utilizing an encoder to track rotational position of the roller as the roller moves the web media, and utilizing readings from the encoder to identify the first measurement and the second measurement from a plurality of measurements from among a plurality of light beam power measurements made by the first and second optical transmitter and optical receiver pairs.

5. The method of claim 1 , wherein identifying the media height non-uniformity includes
comparing the measurement of the power of the first light beam to a first target light beam power to determine an aggregate height non-uniformity value;
comparing the measurement of the power of the second light beam to a second target light beam power to determine a roller height non-uniformity value; and
identifying the media height non-uniformity in consideration of the aggregate height non-uniformity value and the roller height non-uniformity value.

6. The method of claim 1 , wherein identifying the media height non-uniformity includes subtracting the roller height non-uniformity value from the aggregate height non-uniformity value to calculate an adjusted height non-uniformity value.

7. The method of claim 1 , further comprising, responsive to identifying the media height non-uniformity, initiating a remedial action.

8. The method of claim 7 , wherein the remedial action includes at least one from the set of warning a user and pausing movement of the web media.

9. The method of claim 8 , wherein the roller is included within a printer, and pausing movement of the web media includes a pausing of print agent application operation at the printer.

10. A system for detecting a web media height non-uniformity, comprising:
a roller to apply a wrapping tension to a web media;
a first optical transmitter and first optical receiver pair, wherein the first optical transmitter is adjacent to an end of the roller and is to cause a first light beam to shine along a first path towards an opposite end of the roller, the first light beam to encounter wrapped media along the first path, wherein the first optical receiver is to measure intensity of the first light beam;
a second optical transmitter and first optical receiver pair, wherein the second optical transmitter is adjacent to an end of the roller and is to cause a second light beam to shine along a second path towards an opposite end of the roller, wherein the second optical transmitter and the second optical receiver pair is positioned such that the second light beam will not encounter wrapped media along the second path, wherein the second optical receiver is to measure intensity of the second light beam;
a first intensity measurement engine, to receive data indicative of a measurement of intensity of the first light beam:
a second intensity measurement engine, to receive data indicative of a measurement of intensity of the second light beam; and
an identification engine, to identify a media height non-uniformity based upon the measured intensities of the first and second light beams.

11. The system of claim 10 , further comprising a remedial action engine to, responsive to identification of the media height non-uniformity, initiate a remedial action that includes at least one from the set of issuing a user warning and stopping movement of the web media.

12. The system of claim 10 , wherein the roller is included within a printer, and wherein the remedial action includes causing performance of diagnostic testing for detection of printhead crash damage.

13. The system of claim 10 , wherein the roller, the first optical transmitter and optical receiver pair, and the second optical transmitter and optical receiver pair are positioned downstream from printheads with respect to direction of web media movement during a printing operation.

14. The system of claim 10 , further comprising an encoder for tracking rotational position of the roller as the roller transports the web media; and
an aligned measurement identification engine to, utilizing roller position data collected by the encoder, identify a measurement of intensity of the first light beam that occurs when a point X on the roller's circumference is aligned with the first optical transmitter and first optical receiver pair, and to identify a measurement of intensity of the second light beam that occurs when the point X is aligned with the second optical transmitter and second optical receiver pair.

15. A printer, comprising:
a print engine to form an image upon a web media during a printing operation;
a supply reel to provide the web media during the printing operation;
a take-up reel for collection of the web media after the image is formed upon the web media;
a roller to apply a wrapping tension to the web media;
a web media height non-uniformity detection system, including
a first optical transmitter positioned adjacent to an end of the roller, to cause a first light beam to shine along a first path towards an opposite end of the roller such that the first light beam will be impacted by wrapped media along the first path,
a first optical receiver positioned adjacent to an opposite end of the roller to measure strength of the first light beam,
a second optical transmitter positioned adjacent to an end of the roller, to cause a second light beam to shine along a second path towards an opposite end of the roller such that the second light beam will not be impacted by wrapped media along the second path,
a second optical receiver positioned adjacent to an opposite end of the roller to measure strength of the second light beam, and

a media height non-uniformity identification component to identify a media height non-uniformity based upon the measured strengths of the first and second light beams, and to initiate a remedial action in response to such identification.

Assignees

• Hewlett Packard Development Co

Inventors

• West Matthew James

Classifications

• B41J11/0095 Primary

  Detecting means for copy material, e.g. for detecting or sensing presence of copy material or its leading or trailing end · CPC title

• B41J11/44

  by devices, e.g. program tape or contact wheel, moved in correspondence with movement of paper-feeding devices, e.g. platen rotation · CPC title

• B41J15/04

  Supporting, feeding, or guiding devices; Mountings for web rolls or spindles · CPC title

• B41J15/042

  for loading rolled-up continuous copy material into printers, e.g. for replacing a used-up paper roll; Point-of-sale printers with openable casings allowing access to the rolled-up continuous copy material · CPC title

• B41J15/046

  for the guidance of continuous copy material, e.g. for preventing skewed conveyance of the continuous copy material · CPC title