Deflectable electrode with variable compression bias along the length of the deflectable electrode

Patent metadata

Field	Value
Publication number	US-11937863-B2
Application number	US-202016887532-A
Country	US
Kind code	B2
Filing date	May 29, 2020
Priority date	Dec 30, 2019
Publication date	Mar 26, 2024
Grant date	Mar 26, 2024

Abstract

An end-effector is disclosed. The end-effector includes a clamp arm and an ultrasonic blade configured to acoustically couple to an ultrasonic transducer and to electrically couple to a pole of an electrical generator. The clamp arm includes a clamp jaw, a plurality of variable longitudinal support elements, and a cantilever electrode configured to electrically couple to an opposite pole of the electrical generator, the cantilever electrode fixed to the clamp jaw at a proximal end and free to deflect at a distal end. The cantilever electrode is supported by the variable longitudinal support elements. The variable longitudinal support elements apply a variable force on the cantilever electrode from the proximal end to the distal end.

First claim

The invention claimed is:

1. An end-effector, comprising:
a clamp arm; and
an ultrasonic blade configured to acoustically couple to an ultrasonic transducer and to electrically couple to a pole of an electrical generator;
wherein the clamp arm comprises:
a clamp jaw;
a plurality of variable longitudinal support elements; and
a cantilever electrode configured to electrically couple to an opposite pole of the electrical generator, wherein the cantilever electrode is fixed to the clamp jaw at a proximal end and free to deflect at a distal end, wherein the cantilever electrode is supported by the variable longitudinal support elements, and wherein the variable longitudinal support elements apply a variable force on the cantilever electrode from the proximal end to the distal end.

2. The end-effector of claim 1 , wherein the variable longitudinal support elements limit a maximum deflection of the cantilever electrode.

3. The end-effector of claim 1 , wherein the variable longitudinal support elements comprises a plurality of springs with variable force (F).

4. The end-effector of claim 3 , wherein the cantilever electrode further comprises bump extensions located on the cantilever electrode between the cantilever electrode and the clamp jaw.

5. The end-effector of claim 4 , wherein the bump extensions located on the cantilever electrode between the cantilever electrode and the clamp jaw limit the maximum deflection of the variable longitudinal support elements with a variable longitudinal spring force (S).

6. The end-effector of claim 5 , wherein the variable longitudinal spring force (S) is less than the variable force (F).

7. The end-effector of claim 1 , wherein the clamp arm further comprises clamp arm pads.

8. An end-effector, comprising:
a clamp arm; and
an ultrasonic blade configured to acoustically couple to an ultrasonic transducer and to electrically couple to a pole of an electrical generator;
wherein the clamp arm comprises:
a clamp jaw;
a cantilever electrode configured to electrically couple to an opposite pole of the electrical generator; and
a compliant material fixed to the clamp jaw to support the cantilever electrode and act as a spring between the cantilever electrode and the clamp jaw.

9. The end-effector of claim 8 , wherein the clamp arm further comprise a hard wear resistant material fixed to the cantilever electrode to set a gap between the cantilever electrode and the ultrasonic blade.

10. The end-effector of claim 9 , wherein the cantilever electrode comprises a hard wear resistant material fixed to a proximal end of the cantilever electrode and a hard wear resistant material fixed to a distal end of the cantilever electrode.

11. The end-effector of claim 8 , wherein the cantilever electrode defines apertures for receiving the compliant material therethrough.

12. The end-effector of claim 8 , wherein the cantilever electrode is fixed to the clamp jaw at a proximal end and free to deflect at a distal end.

13. An end-effector, comprising:
a clamp arm; and
an ultrasonic blade configured to acoustically couple to an ultrasonic transducer and to electrically couple to a pole of an electrical generator;
wherein the clamp arm comprises:
a clamp jaw;
a cantilever electrode configured to electrically couple to an opposite pole of the electrical generator; and
a leaf spring element disposed at a distal end of the cantilever electrode.

14. The end-effector of claim 13 , wherein a proximal end of the cantilever electrode is fixedly attached to the clamp jaw.

15. The end-effector of claim 13 , further comprising a hard wear resistant pad disposed on a proximal end of the cantilever electrode to set a gap between the cantilever electrode and the clamp arm.

16. The end-effector of claim 13 , wherein the leaf spring element defines symmetric elements on lateral sides of the distal end of the cantilever electrode.

17. The end-effector of claim 13 , wherein the electrode is coupled to the electrical generator via a wire provided through a tube.

18. An end-effector, comprising:
a clamp arm; and
an ultrasonic blade configured to acoustically couple to an ultrasonic transducer and to electrically couple to a pole of an electrical generator;
wherein the clamp arm comprises:
a clamp jaw;
a cantilever electrode configured to couple to an opposite pole of the electrical generator; and
a compressible material attached to a distal end of the cantilever electrode.

19. The end-effector of claim 18 , wherein the compressible material attached to the distal end of the cantilever electrode is disposed between the cantilever electrode and the clamp jaw.

20. The end-effector of claim 17 , wherein a distal end of the clamp jaw defines a pocket to receive the compressible material.

Assignees

• Cilag Gmbh Int

Inventors

• Messerly Jeffrey D
• Shelton Iv Frederick E
• Leuck Stephen M
• Mastroianni Nina
• Brady John E
• Guo Wei

Classifications

• A61B18/00 Primary

  Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body (eye surgery A61F9/007; ear surgery A61F11/00) · CPC title

• A61B17/320092

  with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw · CPC title

• A61B18/1445

  at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod · CPC title

• A61B2017/320074

  blade · CPC title

• A61B2017/320095

  with sealing or cauterizing means · CPC title