Replaceable windings for an electromagnetic machine

Patent metadata

Field	Value
Publication number	US-11936271-B2
Application number	US-202017773988-A
Country	US
Kind code	B2
Filing date	Nov 5, 2020
Priority date	Nov 7, 2019
Publication date	Mar 19, 2024
Grant date	Mar 19, 2024

Abstract

Replaceable windings ( 101 ) for an electromagnetic machine ( 100 ) are provided. A replaceable winding ( 101 ) comprises a body ( 107 ) having a longitudinal axis ( 105 ), the body ( 107 ) comprising opposing surfaces along the longitudinal axis ( 105 ). The replaceable winding ( 101 ) further comprises an aperture ( 119 ) through the body ( 107 ), between the opposing surfaces, the aperture ( 119 ) having generally parallel internal sides about perpendicular to the opposing surfaces of the body ( 107 ), the aperture ( 119 ) configured to removably received a pole portion ( 109 ) of the electromagnetic machine ( 100 ). The replaceable winding ( 101 ) further comprises electrical conductors wound about the aperture ( 119 ) in the body ( 107 ). The replaceable winding ( 101 ) further comprises electrical connectors ( 123 ) at one or more external sides of the body ( 107 ), the electrical connectors ( 123 ) connected to the electrical conductors.

First claim

What is claimed is:

1. An electromagnetic machine comprising:
a ferromagnetic body extending along a longitudinal axis, the ferromagnetic body comprising: a back-iron portion; and a pole portion extending from the back-iron portion, the pole portion having parallel external sides;
a replaceable winding located on the pole portion comprising:
a body having a longitudinal axis, the body comprising opposing surfaces along the longitudinal axis;
an aperture through the body, between the opposing surfaces, the aperture having generally parallel internal sides about perpendicular to the opposing surfaces of the body, the aperture configured to removably receive a pole portion of the electromagnetic machine;
electrical conductors wound about the aperture in the body; and
electrical connectors at one or more external sides of the body, the electrical connectors connected to the electrical conductors; and

at least one removable retention mechanism to removably retain the replaceable winding at the pole portion, the at least one removable retention mechanism comprising at least one ferromagnetic retainer removably attached to an external surface of the pole portion extending at least partially across an outward opposing surface of the replaceable winding.

2. The electromagnetic machine of claim 1 , wherein the aperture has a rectangular cross-section.

3. The electromagnetic machine of claim 1 , wherein the aperture has a square cross-section.

4. The electromagnetic machine of claim 1 , wherein the opposing surfaces are flat.

5. The electromagnetic machine of claim 1 , wherein the body is generally planar and the generally parallel internal sides are about perpendicular to a plane of the body.

6. The electromagnetic machine of claim 1 , wherein an opposing surface facing the electromagnetic machine is complementary to a respective surface of the electromagnetic machine at which the opposing surface is configured to be located.

7. The electromagnetic machine of claim 1 , wherein the electrical connectors are located at an end of the body about perpendicular to the longitudinal axis.

8. The electromagnetic machine of claim 1 , wherein the electrical connectors are located at a side of the body about parallel to the longitudinal axis.

9. An electromagnetic machine comprising:
a ferromagnetic body extending along a longitudinal axis, the ferromagnetic body comprising: a back-iron portion; and a pole portion extending from the back-iron portion, the pole portion having parallel external sides; and
a replaceable winding located on the pole portion comprising: a body along the longitudinal axis, the body comprising opposing surfaces along the longitudinal axis; an aperture through the body, between the opposing surfaces, along the longitudinal axis, the aperture having parallel internal sides about perpendicular to the opposing surfaces of the body, the aperture configured to removably receive the pole portion such that the parallel external sides of the pole portion and the parallel internal sides of the aperture are adjacent when the replaceable winding is on the pole portion; electrical conductors wound about the aperture in the body; and electrical connectors at one or more external sides of the body, the electrical connectors connected to the electrical conductors;
at least one removable retention mechanism to removably retain the replaceable winding at the pole portion; and
at least one plate removably retained at a ledge of the back-iron portion adjacent the pole portion, the replaceable winding located on the at least one plate, and the at least one removable retention mechanism comprising one or more straps around the replaceable winding and the at least one plate.

10. The electromagnetic machine of claim 9 , further comprising one or more relief cuts on external sides of the pole portion and the ledge, the one or more relief cuts configured to receive a respective strap.

11. The electromagnetic machine of claim 9 , wherein the at least one plate comprises a gap extending between an external edge of the at least one plate and the pole portion to interrupt eddy currents in the at least one plate around the pole portion.

12. The electromagnetic machine of claim 9 , wherein the at least one plate is interrupted by a gap which is disposed between an external edge of the at least one plate and the pole portion, to interrupt eddy currents in the at least one plate around the pole portion.

13. The electromagnetic machine of claim 9 , wherein the at least one plate comprises a gap extending between an external edge of the at least one plate and the pole portion, wherein electrical connections between the electrical conductors to the electrical connectors of the replaceable winding extend from the parallel internal sides of the aperture through the gap.

14. The electromagnetic machine of claim 9 , in which the at least one plate comprises at least one cold plate.

15. The electromagnetic machine of claim 9 , further comprising one or more trays for removably receiving the electrical connectors.

16. The electromagnetic machine of claim 9 , wherein an opposing surface of the replaceable winding facing the electromagnetic machine is complementary to a respective surface of the electromagnetic machine on which the opposing surface is located.

17. An electromagnetic machine comprising:
a ferromagnetic body extending along a longitudinal axis, the ferromagnetic body comprising: a back-iron portion; and a pole portion extending from the back-iron portion, the pole portion having parallel external sides; and
a replaceable winding located on the pole portion comprising: a body along the longitudinal axis, the body comprising opposing surfaces along the longitudinal axis; an aperture through the body, between the opposing surfaces, along the longitudinal axis, the aperture having parallel internal sides about perpendicular to the opposing surfaces of the body, the aperture configured to removably receive the pole portion such that the parallel external sides of the pole portion and the parallel internal sides of the aperture are adjacent when the replaceable winding is on the pole portion; electrical conductors wound about the aperture in the body; and electrical connectors at one or more external sides of the body, the electrical connectors connected to the electrical conductors;
at least one removable retention mechanism to removably retain the replaceable winding at the pole portion;
a ledge of the back-iron portion adjacent the pole portion, the replaceable winding located on the ledge;
one or more relief cuts on external sides of the pole portion and the ledge; and
one or more strap retainers removably attached in corresponding relief cuts at the ledge, the at least one removable retention mechanism comprising one or more straps around the replaceable winding and the one or more strap retainers, the one or more relief cuts configured to receive a respective strap.

18. The electromagnetic machine of claim 1 , further comprising at least one cold plate between the at least one ferromagnetic retainer and the outward opposing surface of the replaceable winding.

Assignees

• Hyperloop Tech Inc

Inventors

• Ozer Rachel
• Godinez Noel
• Tirone George
• Lambert Tim
• Usman Irfan-Ur-Rab
• Li Yingjie

Classifications

• H02K41/03 Primary

  Synchronous motors; Motors moving step by step; Reluctance motors (H02K41/035 takes precedence) · CPC title

• H01F7/064

  Circuit arrangements for actuating electromagnets (circuit arrangements for obtaining special operating characteristics H01F7/18; driving circuits for electromagnets making use of a switching regulator H01H47/325) · CPC title

• H01F7/081

  Magnetic constructions · CPC title

• H01F27/28

  Coils; Windings; Conductive connections · CPC title

• H02K1/14

  Stator cores with salient poles · CPC title