Exciter windings for wide speed operation

Patent metadata

Field	Value
Publication number	US-11936252-B2
Application number	US-202117370851-A
Country	US
Kind code	B2
Filing date	Jul 8, 2021
Priority date	Jul 8, 2021
Publication date	Mar 19, 2024
Grant date	Mar 19, 2024

Abstract

An exciter comprises a stator armature defining a plurality of circumferentially spaced apart winding slots separated by respective stator teeth. first exciter winding with multiple phases, a second exciter winding with multiple phases. The individual windings of the first and second exciter windings are seated in the winding slots. For each phase of each of the first and second exciter windings there are two leads configured to connect to a generator control unit (GCU).

First claim

What is claimed is:

1. An exciter comprising:
a stator armature defining a plurality of circumferentially spaced apart winding slots separated by respective stator teeth;
a first exciter winding, wherein individual windings of the first exciter winding are seated in the winding slots;
a second exciter winding, wherein individual windings of the second exciter winding are seated in the winding slots; and
wherein for each phase of each of the first and second exciter windings there are two leads configured to connect to a generator control unit (GCU), wherein a main machine is electrically connected to a power bus through a main machine output line, wherein the generator control unit includes a power supply, a controller, and a converter, wherein the controller is configured to receive input from the main machine output line, wherein the controller is configured to switch between the first exciter winding and a second exciter winding for power conversion based on the input received from the main machine output line, wherein the first exciter winding is used at a first shaft speed and the second exciter winding is used at a second shaft speed, the first speed being different than the second speed.

2. The exciter as recited in claim 1 , wherein the first exciter winding includes individual windings only in a first sub-set of the winding slots, and wherein the second exciter winding includes individual windings only in a second sub-set of the winding slots.

3. The exciter as recited in claim 2 , wherein every other winding slot in circumferential order includes windings of the first exciter winding, and wherein windings slots that do not include windings of the first exciter winding include windings of the second exciter winding.

4. The exciter as recited in claim 1 , wherein each winding slot includes windings of both the first exciter winding and of the second exciter winding.

5. The exciter as recited in claim 4 , wherein each phase of each of the first and second exciter windings includes an insulated conductor to inhibit short-circuiting between the first and second exciter windings.

6. The exciter as recited in claim 1 , wherein the first and second exciter windings are DC windings.

7. The exciter as recited in claim 1 , wherein the first and second exciter windings are AC windings.

8. A generator system comprising:
a generator; and
a generator control unit electrically connected to the generator, the generator having an exciter, a rectifier, and a main machine operatively connected to a rotating shaft, the exciter including,
a first exciter winding with multiple phases and a second exciter winding with multiple phases, wherein the main machine is electrically connected to a power bus through a main machine output line, wherein the generator control unit includes a power supply, a controller, and a converter, wherein the controller is configured to receive input from the main machine output line, wherein the controller is configured to switch between the first exciter winding and a second exciter winding for power conversion based on the input received from the main machine output line, wherein the first exciter winding is used at a first shaft speed and the second exciter winding is used at a second shaft speed, the first speed being different than the second speed.

9. The generator system as recited in claim 8 , wherein the rectifier is disposed between the exciter and the main machine.

10. The generator system as recited in claim 8 , further comprising a permanent magnet generator operatively connected to the rotating shaft and electrically connected to an input of the generator control unit, wherein the permanent magnet generator is disposed downstream of the main machine.

11. The generator system as recited in claim 10 , wherein the exciter is electrically connected to an output of the generator control unit via at least one lead for each phase of each of the first and second exciter windings.

12. The generator system as recited in claim 8 , wherein the rotating shaft is operatively connected to a low pressure spool of a gas turbine engine to be driven by the gas turbine engine.

Assignees

• Hamilton Sundstrand Corp
• Hamilton Sundstrand Corp Hsc

Inventors

• Koenig Andreas C
• Patel Dhaval

Classifications

• H02K11/33 Primary

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K1/16

  Stator cores with slots for windings · CPC title

• H02K3/12

  arranged in slots · CPC title

• H02K7/003

  Couplings; Details of shafts (means for mounting rotors on shafts H02K1/28) · CPC title

• H02K19/26 Primary

  characterised by the arrangement of exciting windings · CPC title