Generator module

Patent metadata

Field	Value
Publication number	US-11933258-B2
Application number	US-202217864481-A
Country	US
Kind code	B2
Filing date	Jul 14, 2022
Priority date	Jul 14, 2022
Publication date	Mar 19, 2024
Grant date	Mar 19, 2024

Abstract

A generator module for a vehicle includes a housing with a first conical surface, a rotor assembly with a second conical surface, aligned with the first conical surface, and a spring arranged to push the second conical surface into contact with the first conical surface. In an example embodiment, the first conical surface or the second conical surface includes a plastic surface or a friction paper surface. In an example embodiment, the rotor assembly is axially displaceable within the housing to compress the spring and move the second conical surface away from the first conical surface.

First claim

What is claimed is:

1. A generator module for a vehicle, comprising:
a housing comprising a first conical surface;
a rotor assembly comprising a second conical surface, aligned with the first conical surface; and
a spring arranged to push the second conical surface into contact with the first conical surface.

2. The generator module of claim 1 wherein the first conical surface or the second conical surface comprises a plastic surface or a friction paper surface.

3. The generator module of claim 1 wherein the rotor assembly is axially displaceable within the housing to compress the spring and move the second conical surface away from the first conical surface.

4. The generator module of claim 1 further comprising a seal, wherein the rotor assembly is sealed to the housing by the seal.

5. The generator module of claim 1 wherein the rotor assembly comprises a crankshaft mounting flange with an axial protrusion arranged for inserting into a receiving hole in an engine crankshaft.

6. The generator module of claim 1 further comprising a shipping strap fixed to the rotor assembly and to the housing to maintain position of the rotor assembly relative to the housing during transport of the generator module.

7. The generator module of claim 1 further comprising a pump shaft rotationally fixed to the rotor assembly, wherein the spring is arranged to push the pump shaft.

8. The generator module of claim 7 further comprising a gerotor for a gerotor pump arranged in the housing, wherein the pump shaft is rotationally fixed to the gerotor.

9. The generator module of claim 7 wherein the spring is coaxial with the pump shaft.

10. The generator module of claim 7 further comprising a bearing, wherein the housing comprises an annular wall and the bearing is arranged between the spring and the annular wall.

11. The generator module of claim 10 wherein the spring wraps around the pump shaft.

12. The generator module of claim 10 wherein the housing comprises:
a housing body comprising the first conical surface; and
a pump cover fixed to the housing body and comprising the annular wall.

13. The generator module of claim 10 further comprising a washer disposed axially between the spring and the bearing.

14. The generator module of claim 7 further comprising a threaded plug, wherein the threaded plug is threaded into the housing to compress the spring against the pump shaft.

15. The generator module of claim 14 wherein the threaded plug is coaxial with the pump shaft.

16. The generator module of claim 14 further comprising a sealing cap installed in the housing, wherein the sealing cap is removable to access the threaded plug.

17. The generator module of claim 16 wherein the sealing cap is coaxial with the pump shaft.

Assignees

• Schaeffler Technologies Ag

Inventors

• Ramsey John
• Payne Matthew
• Condo Michael
• Mueller Aaron

Classifications

• F02N11/04 Primary

  the motors being associated with current generators · CPC title

• H02K7/1815

  structurally associated with reciprocating piston engines (general aspects of generating sets, e.g. housing, F02B63/04) · CPC title

• H02K15/00 Primary

  Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines · CPC title

• H02K7/10

  Structural association with clutches, brakes, gears, pulleys or mechanical starters · CPC title

• H02K7/12

  with auxiliary limited movement of stators, rotors or core parts, e.g. rotors axially movable for the purpose of clutching or braking · CPC title