Reservoir of light emitting elements, printing apparatus including the same, and manufacturing method of display device using the same

Patent metadata

Field	Value
Publication number	US-11932023-B2
Application number	US-202117446428-A
Country	US
Kind code	B2
Filing date	Aug 30, 2021
Priority date	Nov 20, 2020
Publication date	Mar 19, 2024
Grant date	Mar 19, 2024

Abstract

A reservoir of a light emitting element includes a storage container accommodating a material in which at least one light emitting element is dispersed. A first electrode and a second electrode are spaced apart from each other in the inside of the storage container. A power supply is electrically coupled to each of the first electrode and the second electrode to apply a power source corresponding to each of the first electrode and the second electrode. Holes are formed in each of the first electrode and the second electrode.

First claim

What is claimed is:

1. A reservoir of light emitting elements, the reservoir comprising:
a storage container accommodating a material in which at least one light emitting element is dispersed;
a first electrode and a second electrode spaced apart from each other in the storage container; and
a power supply electrically coupled to each of the first electrode and the second electrode to apply a power source corresponding to each of the first electrode and the second electrode,
wherein holes are formed in each of the first electrode and the second electrode.

2. The reservoir of the light emitting elements of claim 1 , wherein each of the holes has a diameter in a range from 1 μm to 20 μm.

3. The reservoir of the light emitting elements of claim 2 , wherein the light emitting element comprises a nano-scale to micro-scale light emitting diode, and
a diameter of each of the holes is larger than a length of the light emitting element.

4. The reservoir of the light emitting elements of claim 1 , wherein each of the first electrode and second electrode has a plate shape, and the first electrode and the second electrode are alternately included along a first direction perpendicular to surfaces of the first electrode and the second electrode.

5. The reservoir of the light emitting elements of claim 4 , wherein a gap between adjacent electrodes of the first electrode and the second electrode is within a range of 10 μm to 1000 μm.

6. The reservoir of the light emitting elements of claim 4 , wherein the first direction is perpendicular to a direction of gravity.

7. The reservoir of the light emitting elements of claim 4 , wherein the first direction is a same as a direction of gravity.

8. The reservoir of the light emitting elements of claim 1 , wherein each of the first electrode and the second electrode has a plate shape, and the first electrode and the second electrode are spaced apart from each other along a direction parallel to surfaces of the first electrode and the second electrode.

9. The reservoir of the light emitting elements of claim 8 , wherein the material further comprises a fluid solvent,
the at least one light emitting element is dispersed in the solvent,
the solvent flows upwardly at a center of an area of each of the first electrode and the second electrode and flows downwardly between the first electrode and the second electrode, by electroosmosis, and
the material is stirred in the storage container by the flowing of the solvent.

10. The reservoir of the light emitting elements of claim 1 , wherein voltages of different power sources are respectively applied to the first electrode and the second electrode.

11. The reservoir of the light emitting elements of claim 1 , wherein each of the light emitting elements comprises:
a first semiconductor layer doped with a first conductive dopant;
a second semiconductor layer doped with a second conductive dopant different from the first conductive dopant; and
an active layer between the first semiconductor layer and the second semiconductor layer.

12. A printing apparatus comprising:
a storage unit accommodating a material in which at least one light emitting element is dispersed; and
a print head unit that sprays the material supplied from the storage unit,
wherein the storage unit comprises:
a storage container accommodating the material in which the at least one light emitting element is dispersed;
a first electrode and a second electrode spaced apart from each other in the storage container; and
a power supply electrically coupled to each of the first electrode and the second electrode to apply a power source corresponding to each of the first electrode and the second electrode, and
holes are formed in each of the first electrode and the second electrode.

13. The printing apparatus of claim 12 , wherein: each of the holes has a diameter in a range from 1 μm to 20 μm.

14. The printing apparatus of claim 13 , wherein the light emitting element comprises a nano-scale to micro-scale light emitting diode, and
a diameter of each of the holes is larger than a length of the light emitting element.

15. The printing apparatus of claim 12 , wherein each of the first electrode and the second electrode has a plate shape, and the first electrode and the second electrode are alternately included along a first direction perpendicular to surfaces of the first electrode and the second electrode.

16. The printing apparatus of claim 15 , wherein a gap between adjacent electrodes of the first electrode and the second electrode is within a range of 10 μm to 1000 μm.

17. A method of fabricating a display device that uses a printing apparatus comprising a storage unit accommodating a material in which at least one light emitting element is dispersed, and a print head unit that sprays a material supplied from the storage unit, the method comprising:
preparing a substrate comprising a first pixel electrode and a second pixel electrode spaced apart from each other;
spraying the material onto the substrate through the print head unit; and
aligning the at least one light emitting element of the material between the first pixel electrode and the second pixel electrode,
wherein the material is a fluid solvent and an ink in which the at least one light emitting element is dispersed in the solvent, and further comprising:
applying a power source to a first electrode and a second electrode spaced apart from each other in the storage container of the storage unit, wherein an electric field is formed between the first electrode and the second electrode, so that the material is stirred by electroosmosis, and the light emitting element is maintained in a floating state in the storage container.

18. The method of fabricating the display device of claim 17 , wherein holes are formed in each of the first electrode and the second electrode, and
microbubbles generated inside the storage container in a process of stirring the material are removed while passing through the holes.

Assignees

• Samsung Display Co Ltd

Inventors

• Park Sung Ho
• Choi Jae Won

Classifications

• H10W72/0198

  batch processes · CPC title

• H10W90/00 Primary

  Package configurations · CPC title

• H10D86/40

  characterised by multiple TFTs · CPC title

• H10H20/822

  Materials of the light-emitting regions · CPC title

• H10H20/821

  of the light-emitting regions, e.g. non-planar junctions · CPC title