Method of applying heat shield material to piston

Patent metadata

Field	Value
Publication number	US-11931769-B2
Application number	US-202217897063-A
Country	US
Kind code	B2
Filing date	Aug 26, 2022
Priority date	Sep 28, 2021
Publication date	Mar 19, 2024
Grant date	Mar 19, 2024

Abstract

A method of applying heat shield material to form a heat shield layer on a crown surface of a piston of an engine is provided. The method includes the steps of disposing a dispenser that linearly discharges the heat shield material toward the crown surface, and moving an applied position of the heat shield material with respect to the crown surface in a circumferential direction of the crown surface, while discharging the heat shield material from the dispenser toward the crown surface.

First claim

What is claimed is:

1. A method of applying a heat shield material to form a heat shield layer on a crown surface of a piston of an engine, comprising the steps of:
disposing a dispenser that linearly discharges the heat shield material toward the crown surface; and
moving an applied position of the heat shield material with respect to the crown surface in a circumferential direction of the crown surface, while discharging the heat shield material from the dispenser toward the crown surface,
wherein the dispenser is a paint dot gun that discharges dots of the heat shield material at a given interval, and
wherein the dots of the heat shield material spread and become continuous from each other in the circumferential direction of the crown surface.

2. The method of claim 1 , wherein the moving the applied position of the heat shield material comprises fixing the position of the dispenser and rotating the piston on an axial center thereof.

3. The method of claim 2 , further comprising the step of, each time the applied position of the heat shield material moves in the circumferential direction around the top of the crown surface at least once, moving the applied position of the heat shield material with respect to the crown surface in the radial direction of the piston to form the heat shield layer on the crown surface, continuously in the radial direction.

4. The method of claim 3 , further comprising the steps of:
positioning the dispenser so that the applied position of the heat shield material with respect to the crown surface is in a circumferential edge part of the crown surface;
in this state, rotating the piston on the axial center thereof and starting the discharge of the heat shield material; and
each time the piston completes a full rotation, moving the applied position of the heat shield material inwardly in the radial direction by a given amount.

5. The method of claim 4 , wherein a discharge amount and a discharge frequency of the paint dot gun per shot are set constant, and a rotational speed of the piston is reduced as the applied position of the heat shield material moves inwardly in the radial direction.

6. The method of claim 4 , wherein a discharge amount of the paint dot gun per shot and a rotational speed of the piston are set constant, and a discharge frequency of the paint dot gun is reduced as the applied position of the heat shield material moves inwardly in the radial direction.

7. The method of claim 6 , wherein the crown surface has a cavity in a center part, and a part around the cavity is an annular flat part, the method further comprising the steps of:
for the annular flat part, forming the heat shield layer as a discharge direction of the heat shield material is oriented in the axial direction of the piston, by the dispenser; and
then spraying the heat shield material on an inner surface of the cavity by a paint spray gun to form the heat shield layer continuous from the annular flat part.

8. The method of claim 7 , wherein a viscosity of the heat shield material discharged from the paint spray gun is lower than a viscosity of the heat shield material discharged from the dispenser.

9. The method of claim 6 , wherein the crown surface has a cavity in a center part, a part around the cavity is an annular flat part, and a bulged part is provided in a center part of the cavity, the method further comprising the steps of:
for the annular flat part and the bulged part, forming a portion of the heat shield layer as a discharge direction of the heat shield material is oriented in the axial direction of the piston, by the dispenser; and
then spraying the heat shield material on a part between the annular flat part and the bulged part by a paint spray gun to form the heat shield layer over the portion of the heat shield layer of the annular flat part and the bulged part.

10. The method of claim 9 , wherein a viscosity of the heat shield material discharged from the paint spray gun is lower than a viscosity of the heat shield material discharged from the dispenser.

11. The method of claim 3 , wherein the crown surface has a cavity in a center part, and a part around the cavity is an annular flat part, the method further comprising the steps of:
for the annular flat part, forming the heat shield layer on the annular flat part by the dispenser such that a discharge direction of the heat shield material is oriented in the axial direction of the piston; and
then spraying the heat shield material on an inner surface of the cavity by a paint spray gun to form the heat shield layer continuous from the annular flat part.

12. The method of claim 3 , wherein the crown surface has a cavity in a center part, a part around the cavity is an annular flat part, and a bulged part is provided in a center part of the cavity, the method further comprising the steps of:
for the annular flat part and the bulged part, forming a portion of the heat shield layer on the annular flat part by the dispenser such that a discharge direction of the heat shield material is oriented in the axial direction of the piston; and
then spraying the heat shield material on a part between the annular flat part and the bulged part by a paint spray gun to form the heat shield layer over the portion of the heat shield layer of the annular flat part and the bulged part.

13. The method of claim 2 , wherein the crown surface has a cavity in a center part, and a part around the cavity is an annular flat part, the method further comprising the steps of:
for the annular flat part, forming the heat shield layer on the annular flat part by the dispenser such that a discharge direction of the heat shield material is oriented in the axial direction of the piston; and
then spraying the heat shield material on an inner surface of the cavity by a paint spray gun to form the heat shield layer continuous from the annular flat part.

14. The method of claim 2 , wherein the crown surface has a cavity in a center part, a part around the cavity is an annular flat part, and a bulged part is provided in a center part of the cavity, the method further comprising the steps of:
for the annular flat part and the bulged part, forming a portion of the heat shield layer on the annular flat part by the dispenser such that a discharge direction of the heat shield material is oriented in the axial direction of the piston; and
then spraying the heat shield material on a part between the annular flat part and the bulged part by a paint spray gun to form the heat shield layer over the portion of the heat shield layer of the annular flat part and the bulged part.

15. The method of claim 1 , wherein the crown surface has a cavity in a center part, and a part around the cavity is an annular flat part, the method further comprising the steps of:
for the annular flat part, forming the heat shield layer on the annular flat part by the dispenser such that a discharge direction of the heat shield material is oriented in the axial direction of the piston; and
then spraying the heat shield material on an inner surface of the cavity by a paint spray gun to form the heat shield layer continuous from the annular flat part.

16. The method of claim 1 , wherein the crown surface has a cavity in a center part, a part around the cavity is an annular flat part, and a bulged part is provided in a center part of the cavity, the method further comprising the steps of:
for the annular flat part and the bulged part, forming a portion of the heat shield layer on the annular flat part by the dispenser such that a discharge direction of the heat shield material

Assignees

• Mazda Motor

Inventors

• Sakamoto Ken
• Minato Masaya
• Shigenaga Tsutomu
• Asano Chiaki

Classifications

• B05B13/0431

  with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to three-dimensional [3D] surfaces · CPC title

• F02F3/14 Primary

  within combustion chambers · CPC title

• B05D1/005 Primary

  Spin coating · CPC title

• B05D1/02

  performed by spraying · CPC title

• B05D7/14

  to metal, e.g. car bodies (involving a chemical reaction between the metal and the coating C23) · CPC title