Method for operating a battery module

Patent metadata

Field	Value
Publication number	US-11929631-B2
Application number	US-201917258428-A
Country	US
Kind code	B2
Filing date	Jun 7, 2019
Priority date	Jul 13, 2018
Publication date	Mar 12, 2024
Grant date	Mar 12, 2024

Abstract

A method for operating a battery module, including multiple battery cells. The method includes: a) ascertaining cell voltages of the individual battery cells at a starting point in time; b) ascertaining at the starting point in time an average cell voltage from the cell voltages of the battery cells ascertained at the starting point in time; c) estimating the cell voltage of at least one battery cell at an operating point in time if the cell voltage of the battery cell is not measurable at the operating point in time, taking into account the cell voltage of the battery cell ascertained at the starting point in time, the average cell voltage ascertained at the starting point in time, and an average cell voltage ascertained at the operating point in time.

First claim

What is claimed is:

1. A method for operating a battery module for a vehicle, including multiple individual battery cells, the method comprising:
a) ascertaining a cell voltage of each of the individual battery cells at a starting point in time;
b) ascertaining an average cell voltage from the cell voltages ascertained at the starting point in time of the battery cells;
c) estimating a cell voltage of at least one battery cell of the battery cells at an operating point in time when the cell voltage of the battery cell is no longer measurable at the operating point in time, wherein the cell voltage of the battery cell ascertained at the starting point in time, the average cell voltage ascertained at the starting point in time, and an average cell voltage ascertained at the operating point in time are taken into account when estimating the cell voltage of the battery cell at the operating point in time, and wherein the average cell voltage ascertained at the operating point in time is ascertained from the cell voltages of remaining ones of the battery cells measured at the operating point in time;
determining when there is an error in the battery cells and/or the battery module at the operating point in time;
determining a type of the error;
depending on the type of the error, either operating the battery module and providing for driving operation of the vehicle, or switching off the battery module and ending the driving of the vehicle.

2. The method as recited in claim 1 , wherein after step b), performing the following:
ascertaining an upper threshold value as a sum of the average cell voltage ascertained at the starting point in time and a tolerance value;
ascertaining a lower threshold value as a difference of the average cell voltage ascertained at the starting point in time and a tolerance value;
classifying ones of the battery cells whose cell voltage at the starting point in time is higher than the upper threshold value, as good battery cells;
classifying ones of the battery cells whose cell voltage at the starting point in time is less than the lower threshold value, as bad battery cells;
classifying ones of the battery cells whose cell voltage at the starting point in time is less than the upper threshold value and higher than the lower threshold value, as neutral battery cells.

3. The method as recited in claim 2 , wherein the cell voltage of a good battery cell at the operating point in time is estimated as a sum of the average cell voltage ascertained at the operating point in time and a difference of the cell voltage of the good battery cell ascertained at the starting point in time and the average cell voltage ascertained at the starting point in time.

4. The method as recited in claim 3 , wherein a charging of the good battery cell and/or of the battery module is omitted when the cell voltage of the good battery cell estimated at the operating point in time is greater than an upper threshold value.

5. The method as recited in claim 3 , wherein the cell voltage of a bad battery cell at the operating point in time is estimated as a sum of the average cell voltage ascertained at the operating point in time and a difference of the cell voltage of the bad battery cell ascertained at the starting point in time and the average cell voltage ascertained at the starting point in time.

6. The method as recited in claim 5 , wherein a discharging of the bad battery cell and/or of the battery module is omitted when the cell voltage of the bad battery cell estimated at the operating point in time is less than a lower limiting value.

7. The method as recited in claim 3 , wherein the cell voltage of a neutral battery cell at the operating point in time is estimated as the average cell voltage ascertained at the operating point in time.

8. The method as recited in claim 7 , wherein a charging of the neutral battery cell and/or of the battery module is omitted when the cell voltage of the neutral battery cell estimated at the operating point in time is greater than an upper limiting value and/or when the cell voltage of at least one good battery cell measured at the operating point in time is greater than the upper limiting value.

9. The method as recited in claim 7 , wherein a discharging of the neutral battery cell and/or of the battery module is omitted, when the cell voltage of the neutral battery cell estimated at the operating point in time is less than a lower limiting value and/or when the cell voltage of at least one bad battery cell measured at the operating point in time is less than the lower limiting value.

10. The method as recited in claim 1 , wherein the vehicle is one of a purely electric vehicle, a hybrid vehicle, a plug-in-hybrid vehicle, or an e-bike.

Assignees

• Bosch Gmbh Robert

Inventors

• Woll Christoph
• Schmidt Alexander
• Shen Tunan

Classifications

• H02J7/50

  acting upon multiple batteries simultaneously or sequentially · CPC title

• H02J7/80 Primary

  including monitoring or indicating arrangements · CPC title

• H02J7/82

  Control of state of charge [SOC] · CPC title

• H02J7/84

  Control of state of health [SOH] · CPC title

• H02J7/52

  for charge balancing, e.g. equalisation of charge between batteries · CPC title