Method of recovering cobalt and nickel

Patent metadata

Field	Value
Publication number	US-11929473-B2
Application number	US-202118032277-A
Country	US
Kind code	B2
Filing date	Aug 11, 2021
Priority date	Aug 11, 2021
Publication date	Mar 12, 2024
Grant date	Mar 12, 2024

Abstract

A method of recovering cobalt and nickel includes the steps of: adding alkaline to an acidic solution containing aluminum together with cobalt and nickel, adjusting pH of the acidic solution to 5 to 7, and converting the cobalt, the nickel and the aluminum into hydroxides thereof; recovering the hydroxides by solid-liquid separation, mixing the recovered hydroxides with an alkaline solution, and leaching aluminum contained in the hydroxides under a liquid condition of pH 8 or more; and recovering a cobalt hydroxide and a nickel hydroxide that aluminum is separated therefrom by solid-separation on a leachate.

First claim

What is claimed is:

1. A method of recovering cobalt and nickel, the method comprising the steps of:
adding alkaline to an acidic solution containing aluminum together with cobalt and nickel, adjusting pH of the acidic solution to 5 to 7, and converting the cobalt, the nickel and the aluminum into hydroxides thereof;
recovering the hydroxides by solid-liquid separation, mixing the recovered hydroxides with an alkaline solution, and leaching aluminum contained in the hydroxides under a liquid condition of pH 8 or more; and
recovering a cobalt hydroxide and a nickel hydroxide that aluminum is separated therefrom by solid-separation on a leachate.

2. The method of recovering cobalt and nickel according to claim 1 , wherein
the acidic solution containing aluminum together with cobalt and nickel is a sulfate solution having a concentration of 1.5 mol/L to 2 mol/L,
the alkaline is sodium hydroxide having a concentration of less than 1 mol/L, pH of the acidic solution being adjusted to pH 5 to 7 by adding the sodium hydroxide to the sulfate solution to produce the hydroxides,
the alkaline solution is a sodium hydroxide solution having a concentration of 4 mol/L to 6 mol/L, the aluminum contained in the hydroxides being leached out by mixing the sodium hydroxide solution to the recovered hydroxides recovered by solid-liquid separation under the liquid condition of pH 8 or more and a liquid temperature of 50° C. to 80° C., and
the cobalt hydroxide and the nickel hydroxide are recovered by the solid-liquid separation on the leachate.

3. The method of recovering cobalt and nickel according to claim 1 , wherein concentrations of the cobalt and nickel in the acidic solution is increased by returning the cobalt hydroxide and the nickel hydroxide recovered after removing aluminum to the acidic solution at a beginning of a process.

4. The method of recovering cobalt and nickel according to claim 1 , wherein the acidic solution containing aluminum together with cobalt and nickel is a sulfuric acid leached solution of crushed active material of a positive electrode taken out from a lithium-ion battery waste.

5. The method of recovering cobalt and nickel according to claim 2 , wherein concentrations of the cobalt and nickel in the acidic solution is increased by returning the cobalt hydroxide and the nickel hydroxide recovered after removing aluminum to the acidic solution at a beginning of a process.

6. The method of recovering cobalt and nickel according to claim 2 , wherein the acidic solution containing aluminum together with cobalt and nickel is a sulfuric acid leached solution of crushed active material of a positive electrode taken out from a lithium-ion battery waste.

7. The method of recovering cobalt and nickel according to claim 3 , wherein the acidic solution containing aluminum together with cobalt and nickel is a sulfuric acid leached solution of crushed active material of a positive electrode taken out from a lithium-ion battery waste.

8. The method of recovering cobalt and nickel according to claim 5 , wherein the acidic solution containing aluminum together with cobalt and nickel is a sulfuric acid leached solution of crushed active material of a positive electrode taken out from a lithium-ion battery waste.

Assignees

• Mitsubishi Materials Corp

Inventors

• Muraoka Hiroki

Classifications

• H01M10/54 Primary

  Reclaiming serviceable parts of waste accumulators · CPC title

• C01G51/04

  Oxides · CPC title

• C01G53/04

  Oxides · CPC title

• C22B3/08

  Sulfuric acid {, other sulfurated acids or salts thereof} · CPC title

• C22B3/12

  in inorganic alkaline solutions · CPC title