Preparation method of zeolite/polyimide composite membrane and applications thereof

Patent metadata

Field	Value
Publication number	US-11926707-B2
Application number	US-202017105545-A
Country	US
Kind code	B2
Filing date	Nov 26, 2020
Priority date	Nov 26, 2019
Publication date	Mar 12, 2024
Grant date	Mar 12, 2024

Abstract

A preparation method of a zeolite/polyimide composite membrane includes: synthesizing a zeolite-doped polyamic acid precursor casting solution by condensation polymerization synthesis; coating a substrate with the obtained casting solution, and obtaining a zeolite/polyamic acid composite porous membrane by non-solvent induced phase separation; and obtaining the zeolite/polyimide composite membrane by performing thermal imidization on the zeolite/polyamic acid composite porous membrane through gradient heating.

First claim

What is claimed is:

1. A method of preparing a composite membrane of zeolite and polyimide, the method comprising:
1) adding zeolite to an organic solvent, and dispersing the zeolite uniformly to obtain a zeolite dispersion; adding a diamine monomer and a dianhydride monomer to the zeolite dispersion, and carrying out condensation polymerization reaction between the diamine monomer and the dianhydride monomer in the presence of the zeolite to obtain a casting solution of polyamic acid, the casting solution being doped with zeolite; wherein the zeolite is present in an amount of between 1 wt. % and 5 wt. % of the zeolite dispersion; and the zeolite is at least one of MCM-41, NaY, NaA and ZSM-5;
2) coating a surface of a substrate with the casting solution obtained in 1) to form a liquid membrane; placing the liquid membrane in an environment with a humidity of between 70% and 90% for preliminary phase separation, and placing the liquid membrane in a coagulation bath for complete phase separation, thereby obtaining a composite porous membrane of zeolite and polyamic acid; and
3) Performing thermal imidization on the composite porous membrane of zeolite and polyamic acid obtained in 2) through gradient heating to obtain the composite membrane of zeolite and polyimide.

2. The method of claim 1 , wherein in 1), the diamine monomer and the dianhydride monomer are added to the zeolite dispersion at 0-15° C. for performing condensation polymerization reaction; and a molar ratio of the diamine monomer to the dianhydride monomer is 1:1.01-1.02.

3. The method of claim 1 , wherein in 1), the diamine monomer is at least one of 4,4′-diaminodiphenyl ether, 2,2-bis(4-(4-aminophenoxy)phenyl)propane, 4,4′-diaminodiphenyl sulfone, 4,4′-diaminodiphenylmethane and m-phenylenediamine; and the dianhydride monomer is at least one of pyromellitic dianhydride, 3,3′,4,4′-diphenyl ether tetracarboxylic dianhydride, 3,3′,4,4′-benzophenonetetracarboxylic dianhydride, 3,3′,4,4′-biphenyl tetracarboxylic dianhydride and 4,4′-(hexafluoroisopropylidene)phthalic anhydride.

4. The method of claim 1 , wherein in 1), the organic solvent is at least one of N′N-dimethylformamide, N′N-dimethylacetamide, N-methylpyrrolidone and dimethylsulfoxide.

5. The method of claim 1 , wherein in 1), in the casting solution, a mass ratio of the zeolite to the polyamic acid is 5:100-15:100, and a total mass percentage of the zeolite and the polyamic acid is 10%-20%.

6. The method of claim 1 , wherein in 2), an operating temperature is 20° C.-30° C., and the coagulation bath is water or/and ethanol.

7. The method of claim 1 , wherein in 3), the composite porous membrane of zeolite and polyamic acid is held at 100-140° C. to remove a residual solvent and moisture; then the composite porous membrane is held at 200-240° C. for 0.5-1 h, and held at 280-320° C. for 0.5-1 h to realize imidization of the composite porous membrane, thereby obtaining the composite membrane of zeolite and polyimide.

8. A lithium ion battery comprising the composite membrane prepared by the method of claim 1 as a separator.

Assignees

• Univ Wuhan Tech

Inventors

• Wang Xiang
• Chen Danxia
• Li Yanling
• Wang Jun
• Yang Xiaoli
• Duan Huajun

Classifications

• B01D67/00165

  Composition of the coagulation baths · CPC title

• B01D2323/081

  Heating · CPC title

• B01D71/0281

  Zeolites · CPC title

• B01D2325/0283

  Pore size · CPC title

• B01D67/00793

  Dispersing a component, e.g. as particles or powder, in another component · CPC title