Magnetic apparatus for centering caster wheels

Patent metadata

Field	Value
Publication number	US-11926175-B2
Application number	US-202016983732-A
Country	US
Kind code	B2
Filing date	Aug 3, 2020
Priority date	Aug 1, 2019
Publication date	Mar 12, 2024
Grant date	Mar 12, 2024

Abstract

An autonomous delivery vehicle having one or more caster wheels that may be held off the ground for a portion of the time that the autonomous delivery vehicle travels. Each caster wheel is mounted in a pivot with a centering mechanism to hold the caster wheels in a design orientation. The caster wheel in the design orientation maximizes the view of forward-looking sensors on the autonomous delivery vehicle. The centering mechanism uses magnetic attraction/repulsion to center the caster wheel. The centering mechanism may incorporate a plurality of permanent magnets and or electro-magnets.

First claim

The invention claimed is:

1. A caster mount on a vehicle for controlling the rotational position of the caster comprising:
a first part mounted on the vehicle;
a second part, including the wheel, is rotatably mounted within the first part, the second part rotating about an axis and having a rotational position with respect to the first part, and the second part having a design position; and
a magnetic means that applies a magnetic force on the second part, the magnetic force increasing with an angular difference between the rotational position and the design position, the magnetic means comprising:
a rotary plurality of elements mounted in the second part about the axis; and
a fixed plurality of elements mounted in the first part, concentric to the rotary plurality of elements, wherein the fixed plurality of elements apply magnetic force on the rotary plurality of elements;

wherein the rotary plurality of elements comprises a first group of magnets with north poles facing away from the caster wheel and a second group of magnets with north poles facing toward the caster wheel.

2. The caster mount on the vehicle of claim 1 wherein the magnetic force increases proportionately with the angular difference.

3. The caster mount on the vehicle of claim 1 wherein the fixed plurality of elements in the first part are a fixed plurality of permanent magnets.

4. The caster mount on the vehicle of claim 1 wherein the fixed plurality of elements in the first part are a fixed plurality of electro-magnets.

5. The caster mount on the vehicle of claim 4 further comprising a controller connected to the electro-magnets, the controller varying voltage applied to each electro-magnet to drive the second part to a desired rotary position.

6. The caster mount on the vehicle of claim 1 wherein magnetic poles of the rotary plurality of elements and the fixed plurality of elements are axially aligned with the axis of the second part.

7. The caster mount on the vehicle of claim 1 wherein the rotary plurality of elements are oriented radially.

8. The caster mount on the vehicle of claim 1 wherein the rotary plurality of elements comprises two or more rows of magnets.

9. The caster mount on the vehicle of claim 1 wherein the first group of magnets are arranged on a sector of the second part and the second group are arranged on a second sector of the second part.

10. An autonomous delivery vehicle that navigates one or more surfaces and comprising:
a container base that includes:
a controller; and
a camera, the camera having field of view; and

a power base to move the container base across the one or more surfaces, the power base comprising:
a base structure including a second controller;
two clusters disposed laterally on each side of a base, each cluster rotatably connected to the base, each cluster including a front wheel and a back wheel; and

two casters, each caster connected to a caster arm with a caster mount, the caster arms mounted on each side of the base, wherein the casters are disposed partially within the camera's field of view, the caster mount comprising a centering device that urges the casters to a predetermined orientation when the casters are not in contact with the ground;
wherein the centering device comprises:
a first part mounted to the caster arm;
a second part mounted to one of the two casters and rotatably mounted within the first part, the second part rotating about an axis and having a rotational position with respect to the first part, and the second part having a design position; and
a magnetic means that applies a magnetic force on the second part, the magnetic force increasing with an angular difference between the rotational position and the design position, the magnetic means comprising:
a rotary plurality of elements mounted in the second part about the axis; and
a fixed plurality of elements mounted in the first part, concentric to the axis.

11. The autonomous delivery vehicle of claim 10 wherein the magnetic force increases proportionately with the angular difference.

12. The autonomous delivery vehicle of claim 10 wherein the fixed plurality of elements in the first part are a fixed plurality of permanent magnets.

13. The autonomous delivery vehicle of claim 10 wherein the fixed plurality of elements in the first part are electro-magnets.

14. The autonomous delivery vehicle of claim 13 further comprising a controller connected to the electro-magnets, the controller varying the electrical signal to drive the second part to a desired rotary position.

15. The autonomous delivery vehicle of claim 10 wherein the rotary plurality of elements are axially aligned with the fixed plurality of elements.

16. The autonomous delivery vehicle of claim 10 wherein the rotary plurality of elements are oriented radially about the axis.

17. The autonomous delivery vehicle of claim 10 wherein the rotary plurality of elements is comprised of two or more rows of magnets.

18. The autonomous delivery vehicle of claim 10 wherein the centering device comprises:
a first part mounted to the caster arm;
a second part mounted to one of the two casters and the second part rotating about an axis and having a rotational position with respect to the first part, and the second part having a design position; and
a magnetic means that applies a magnetic force on the second part, the magnetic force increasing with an angular difference between the rotational position and the design position.

19. An autonomous delivery vehicle that navigates one or more surfaces and comprising:
a container base that includes:
a controller; and
a camera, the camera having field of view; and

a power base to move the container base across the one or more surfaces, the power base comprising:
a base structure including a second controller;
two clusters disposed laterally on each side of a base, each cluster rotatably connected to the base, each cluster including a front wheel and a back wheel; and

two casters, each caster connected to a caster arm with a caster mount, the caster arms mounted on each side of the base, wherein the casters are disposed partially within the camera's field of view, the caster mount comprising a centering device that urges the casters to a predetermined orientation when the casters are not in contact with the ground;
wherein the centering device comprises:
a first part mounted to the caster arm;
a second part mounted to one of the two casters and the second part rotating about an axis and having a rotational position with respect to the first part, and the second part having a design position; and
a magnetic means that applies a magnetic force on the second part, the magnetic force increasing with an angular difference between the rotational position and the design position.

Assignees

• Deka Products Lp

Inventors

• Langenfeld Christopher C

Classifications

• B60B33/02 Primary

  with disengageable swivel action {, i.e. comprising a swivel locking mechanism} · CPC title

• B60P3/007

  for delivery of small articles, e.g. milk, frozen articles · CPC title

• G05D1/0231

  using optical position detecting means (position-fixing by using electromagnetic waves other than radio waves, e.g. optical position detecting means G01S5/16) · CPC title

• B60B2900/931

  Magnetic effects · CPC title

• G05D1/249

  from positioning sensors located off-board the vehicle, e.g. from cameras · CPC title