Component manufacture and external inspection

Patent metadata

Field	Value
Publication number	US-11926006-B2
Application number	US-202117204556-A
Country	US
Kind code	B2
Filing date	Mar 17, 2021
Priority date	Mar 17, 2021
Publication date	Mar 12, 2024
Grant date	Mar 12, 2024

Abstract

A method of manufacture is provided that includes providing a preform component. The preform component includes a blind aperture in an exterior of the preform component. The exterior of the preform component is machined to provide a machined component. An exterior of the machined component is inspected to determine a characteristic of the machined component, which characteristic of the machined component is associated with the blind aperture. Whether a feature of the machined component satisfies a standard is determined based on the characteristic of the machined component.

First claim

What is claimed is:

1. A method of manufacture, comprising:
providing a preform component, the preform component including an internal passage and a blind aperture in an exterior of the preform component, wherein the blind aperture is fluidly discrete from the internal passage, the blind aperture is located between the internal passage and an outer peripheral portion of the preform component such that the blind aperture and the internal passage are separated by a blind aperture distance;
machining the exterior of the preform component to provide a machined component, wherein the machined component includes at least a portion of the blind aperture, an aperture end surface and the internal passage, wherein the at least a portion of the blind aperture extends vertically into the machined component to the aperture end surface, and wherein a side of the internal passage is vertically aligned with the aperture end surface;
inspecting an exterior of the machined component to determine a characteristic of the machined component that is associated with the blind aperture; and
determining whether a feature of the machined component satisfies a standard based on the characteristic of the machined component.

2. The method of claim 1 , wherein the characteristic of the machined component comprises presence of the at least a portion of the blind aperture in the machined component.

3. The method of claim 1 , wherein the determining comprises determining the feature of the machined component satisfies the standard where the machined component includes the at least a portion of the blind aperture.

4. The method of claim 1 , wherein the characteristic of the machined component comprises a depth of the at least a portion of the blind aperture.

5. The method of claim 1 , wherein the determining comprises determining the feature of the machined component satisfies the standard where a depth of the at least a portion of the blind aperture included in the machined component is equal to or greater than a value.

6. The method of claim 1 , wherein the determining comprises determining the feature of the machined component does not satisfy the standard where a depth of the at least a portion of the blind aperture included in the machined component is less than a value.

7. The method of claim 1 , wherein the feature of the machined component comprises a dimension of the machined component.

8. The method of claim 1 , wherein the feature of the machined component comprises a thickness of a sidewall of the machined component.

9. The method of claim 1 , wherein the feature of the machined component comprises a distance between the internal passage within the machined component and an exterior surface of the machined component.

10. The method of claim 1 , wherein the providing of the preform component comprises additively manufacturing the preform component.

11. The method of claim 1 , wherein
the machining comprises machining a preform outer surface of the preform component to provide the machined component with a machined outer surface; and
the at least a portion of the blind aperture extends into the machined component from the machined outer surface.

12. The method of claim 11 , wherein at least one of
the preform outer surface is a non-planar outer surface; or
the machined outer surface is a planar outer surface.

13. The method of claim 1 , wherein the blind aperture comprises a stepped aperture.

14. A method of manufacture, comprising:
providing a preform component, the preform component including an aperture, a passage, a preform outer surface and an aperture end surface, the aperture extending into the preform component from the preform outer surface to the aperture end surface, and the aperture is fluidly discrete from the passage;
machining the preform component to provide a machined component with a machined outer surface, the machined component including a portion of the aperture, and the portion of the aperture extending into the machined component from the machined outer surface to the aperture end surface;
measuring a distance from the machined outer surface to the aperture end surface; and
determining whether a feature of the machined component meets a standard based on the distance from the machined outer surface to the aperture end surface.

15. The method of claim 14 , wherein
the preform component is additively manufactured;
the preform outer surface is a non-planar outer surface; and
the machined outer surface is a planar outer surface.

16. The method of claim 14 , wherein the feature of the machined component is indicative of a distance from the passage within the machined component to the machined outer surface.

17. A method of manufacture, comprising:
providing a preform component, the preform component including an inspection feature, the inspection feature comprising an aperture, wherein an opening to the aperture is formed in an exterior surface of the preform component at an exterior of the preform component, and wherein the exterior surface of the preform component circumscribes the opening of the aperture;
machining the exterior surface of the preform component to provide a machined component with a machined exterior surface, the machining of the exterior surface removing material from all around the opening to the aperture to form a new opening to the aperture in the machined exterior surface, and wherein the machined exterior surface circumscribes the new opening to the aperture;
visually inspecting the machined component to determine whether the inspection feature is visible; and
determining whether a non-visible feature of the machined component satisfies a standard based on the visually inspecting, wherein the non-visible feature of the machined component is determined as meeting the standard where the inspection feature is visible, and wherein the non-visible feature of the machined component is determined as not meeting the standard where the inspection feature is not visible.

18. The method of claim 14 , wherein
the feature of the machined component is determined as meeting the standard where the distance from the machined outer surface to the aperture end surface is greater than a predetermined value; and
the feature of the machined component is determined as not meeting the standard where the distance from the machined outer surface to the aperture end surface is less than the predetermined value.

19. The method of claim 1 , wherein
the blind aperture projects into the preform component from an exterior surface of the preform component; and
the exterior surface of the preform component extends circumferentially around and forms an opening to the blind aperture.

Assignees

• Raytheon Co

Inventors

• Mayberry Travis
• Beninati Gregory G
• Kelly Matthew
• Arthur Michael

Classifications

• B23P15/26 Primary

  heat exchangers {or the like (making heat exchangers by methods covered by other subclasses B21D53/02)} · CPC title

• B22F5/04

  of turbine blades · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• B23P15/00 Primary

  Making specific metal objects by operations not covered by a single other subclass or a group in this subclass · CPC title