Power converter circuit for a lighting device

Patent metadata

Field	Value
Publication number	US-11924939-B2
Application number	US-202218089405-A
Country	US
Kind code	B2
Filing date	Dec 27, 2022
Priority date	Mar 31, 2020
Publication date	Mar 5, 2024
Grant date	Mar 5, 2024

Abstract

A power converter circuit may include a control circuit configured to generate a drive signal for rendering a semiconductor switch conductive and non-conductive to generate a bus voltage across a bus capacitor. The control circuit may adjust a minimum operating period of the drive signal to a first value when an output power of the power converter circuit is greater than a first threshold and to a second value when the output power is less than a second threshold. The control circuit may comprise a comparator that generates the drive signal in response to a sense voltage and a threshold voltage. When operating in a standby mode, the control circuit may adjust a magnitude of the threshold voltage based on an instantaneous magnitude of an alternating-current line voltage received by the power converter circuit, such that an input current drawn by the power converter circuit is sinusoidal.

First claim

What is claimed is:

1. A method for generating a bus voltage for powering an electrical load, the method comprising:
determining an output power of a power converter circuit, the power converter circuit comprising a semiconductor switch, a transformer, and a bus capacitor;
generating a drive signal for rendering the semiconductor switch conductive and non-conductive to charge the bus capacitor, wherein the drive signal is characterized by an operating period and an operating frequency, wherein the operating period is limited to a minimum operating period; and
adjusting the minimum operating period of the drive signal to a first value when the output power is greater than a first threshold and to a second value when the output power is less than a second threshold.

2. The method of claim 1 , further comprising:
adjusting the minimum operating period with respect to time in a range between the first value and the second value.

3. The method of claim 1 , further comprising:
rendering the semiconductor switch conductive to conduct a primary current through a primary winding of the transformer to store energy in the transformer, and to render the semiconductor switch non-conductive to conduct a secondary current through a secondary winding to charge the bus capacitor.

4. The method of claim 1 , further comprising:
determining the output power based on a current conducted by the electrical load and a magnitude of the bus voltage.

5. The method of claim 1 , further comprising:
adjusting the operating frequency of the drive signal through a half-cycle of an AC line voltage in response to the output power being constant.

6. The method of claim 5 , further comprising:
decreasing the operating frequency of the drive signal as an instantaneous magnitude of the AC line voltage increases towards a peak magnitude and increasing the operating frequency of the drive signal as the instantaneous magnitude of the AC line voltage decreases towards zero during a second half of the half-cycle of the AC line voltage.

7. The method of claim 1 , further comprising:
decreasing the operating period of the drive signal as the output power decreases.

8. The method of claim 1 , further comprising:
when the output power being greater than the first threshold, setting a nominal minimum operating period to the first value, and adjusting the minimal operating period with respect to time in range between a first upper value that is greater than then the nominal operating period and a first lower value that is less than the nominal operating period; and
when the output power is less than the second threshold, setting the nominal minimum operating period to the second value, and adjusting the minimal operating period with respect to time in range between a second upper value that is greater than the nominal operating period and a second lower value that is less than the nominal operating period.

9. A method for generating a bus voltage for powering an electrical load, the method comprising:
determining an output power of a power converter circuit, wherein the power converter circuit comprises a semiconductor switch, a transformer, and a bus capacitor;
generating a drive signal for rendering the semiconductor switch conductive and non-conductive to charge the bus capacitor, wherein the drive signal is characterized by an operating period and an operating frequency, wherein the operating period is limited to a minimum operating period;
determining, based on the output power of the power converter circuit, a high minimum operating period value and a low minimum operating period value; and
adjusting the minimum operating period of the drive signal with respect to time in a range between the high minimum operating period value and the low minimum operating period value.

10. The method of claim 9 , further comprising:
rendering the semiconductor switch conductive and non-conductive to charge the bus capacitor.

11. The method of claim 9 , further comprising, when the output power is greater than a first threshold, setting a nominal minimum operating period to a first value, and adjusting the minimum operating period with respect to time in range between a first upper value that is greater than the nominal operating period and a first lower value that is less than the nominal operating period; and
when the output is less than a second threshold, the method further comprising setting the nominal minimum operating period to a second value, and adjusting the minimum operating period with respect to time in range between a second upper value that is greater than the nominal operating period and a second lower value that is less than the nominal operating period.

12. The method of claim 9 , further comprising:
determining the output power based on a current conducted by the electrical load and a magnitude of the bus voltage.

13. The method of claim 9 , further comprising:
rendering the semiconductor switch conductive to conduct a primary current through a primary winding of a transformer to store energy in the transformer, and rendering the semiconductor switch non-conductive to conduct a secondary current through a secondary winding of the transformer to charge the bus capacitor.

14. The method of claim 9 , further comprising:
decreasing the minimum operating period of the drive signal as the output power decreases.

15. A method for generating a bus voltage for powering an electrical load, the method comprising:
determining an output power of a power converter circuit, the power converter circuit comprising a semiconductor switch, a control circuit, and a bus capacitor;
generating a drive signal for rendering the semiconductor switch conductive and non-conductive to charge the bus capacitor, wherein the drive signal is characterized by an operating period that is limited to a minimum operating period;
wherein, when the output power is greater than a first threshold, the method further comprises adjusting the minimal operating period with respect to time in a range between a first upper value that is greater than a first operating period value and a first lower value that is less than the first operating period value; and
wherein, when the output power is less than a second threshold, the method further comprises adjusting the minimal operating period with respect to time in range between a second upper value that is greater than a second operating period value and a second lower value that is less than the second operating period value.

16. The method of claim 15 , further comprising:
determining the output power based on a current conducted by the electrical load and a magnitude of the bus voltage.

17. The method of claim 15 , further comprising:
decreasing the operation period of the drive signal as the output power decreases.

18. The method of claim 15 , further comprising:
rendering the semiconductor switch conductive to conduct a primary current through a primary winding of a transformer to store energy in the transformer, and rendering the semiconductor switch non-conductive to conduct a secondary current through a secondary winding of the transformer to charge the bus capacitor.

19. The method of claim 18 , further comprising:
generating a zero cross detect signal when operating in a critical conduction mode to indicate when the magnitude of the secondary current drops to approximately zero amps, and rendering the semiconductor switch conductive when the magnitude of the secondary current drops to zero amps.

20. Th

Assignees

• Lutron Tech Co Llc
• Lutron Tech Company

Inventors

• Bocock Ryan M
• Brogan Quinn

Classifications

• H05B45/357

  specially adapted for retrofit LED light sources · CPC title

• H05B45/385 Primary

  using flyback topology · CPC title

• H05B45/375

  using buck topology · CPC title

• H02M1/0025

  Arrangements for modifying reference values, feedback values or error values in the control loop of a converter · CPC title

• H02M1/0032

  Control circuits allowing low power mode operation, e.g. in standby mode · CPC title