Saturable reactors in generator control units

Patent metadata

Field	Value
Publication number	US-11923800-B2
Application number	US-202217738631-A
Country	US
Kind code	B2
Filing date	May 6, 2022
Priority date	May 6, 2022
Publication date	Mar 5, 2024
Grant date	Mar 5, 2024

Abstract

A system includes a generator control unit (GCU). The GCU includes a saturable reactor and a rectifier. Each of the saturable reactor and the rectifier has a separate input to receive AC power from a separate respective permanent magnet generator (PMG). A method includes supplying AC power from a first permanent magnet generator (PMG) of a generator to a saturable reactor of a generator control unit (GCU) that is operatively connected to control the generator. The method includes supplying AC power from a second PMG to a rectifier of the GCU, wherein the first PMG supplies a lower AC voltage to the saturable reactor than the second PMG supplies to the rectifier.

First claim

What is claimed is:

1. A system comprising:
a generator control unit (GCU) including:
a saturable reactor; and
a rectifier, wherein each of the saturable reactor and the rectifier has a separate input to receive AC power from a separate respective permanent magnet generator (PMG), wherein the GCU further comprises a low voltage power supply (LVPS) operatively connected to receive DC power output from the saturable reactor, wherein the LVPS is configured to convert DC power received from the saturable reactor to a lower voltage for output, wherein the GCU further comprises a controller operatively connected to receive DC power from the LVPS, wherein the controller is configured to output a control signal for excitation of a generator.

2. The system as recited in claim 1 , wherein the GCU further comprises an exciter drive operatively connected to receive the control signal from the controller, wherein the exciter drive is configured to output DC exciter current to the generator.

3. The system as recited in claim 2 , wherein the exciter drive is operatively connected to receive DC power from the rectifier.

4. The system as recited in claim 1 , wherein the GCU further comprises a servo control operatively connected to receive DC power output from the saturable reactor and to receive a control signal from the controller, wherein the servo control is configured to control a servo motor in a generator to control generator output over a rage of rotational speeds of the generator.

5. The system as recited in claim 1 , wherein the saturable reactor and the rectifier are configured such that the saturable reactor receives a lower input AC voltage than the rectifier and such that the saturable reactor outputs a lower DC voltage than the rectifier.

6. A system comprising:
a generator control unit (GCU) including:
a saturable reactor; and
a rectifier, wherein each of the saturable reactor and the rectifier has a separate input to receive AC power from a separate respective permanent magnet generator (PMG), wherein the GCU further comprises a reactor controller operatively connected to receive DC power output from the saturable reactor, wherein the reactor controller is configured and operatively connected to output a control signal to the saturable reactor to control the saturable reactor, wherein the reactor controller is configured to increase a feedback signal to the saturable reactor to oppose flux in the saturable reactor core if output from the saturable reactor exceeds a setpoint, and to decrease the feedback signal if output of the saturable reactor goes below the setpoint.

7. A system comprising:
a generator control unit (GCU) including:
a saturable reactor; and
a rectifier, wherein each of the saturable reactor and the rectifier has a separate input to receive AC power from a separate respective permanent magnet generator (PMG);

a generator, the generator and GCU being federated from one another, the generator including:
a first permanent magnet generator (PMG) operatively connected to provide AC power to the saturable reactor; and
a second PMG operatively connected to provide AC power to the rectifier, wherein the generator further comprises an exciter operatively connected to receive DC exciter current from the GCU, wherein the exciter is configured to output AC power, wherein the generator further comprises a rotating rectifier operatively connected to receive the AC power from the exciter, wherein the rotating rectifier is configured to output DC power, wherein the generator further comprises a main machine operatively connected to receive the DC power from the rotating rectifier, wherein the main machine is configured to output AC power to a generator load.

8. A method comprising:
supplying AC power from a first permanent magnet generator (PMG) of a generator to a saturable reactor of a generator control unit (GCU) that is operatively connected to control the generator;
supplying AC power from a second PMG to a rectifier of the GCU, wherein the first PMG supplies a lower AC voltage to the saturable reactor than the second PMG supplies to the rectifier;
powering an exciter drive of the GCU with DC power from the rectifier;
powering an exciter of the generator with DC power from the exciter drive; and
powering a controller, servo control, and reactor controller of the GCU with DC power derived from the saturable reactor.

Assignees

• Hamilton Sundstrand Corp

Inventors

• Patel Dhaval S
• Vandergrift Adrian E
• Patel Sunil S

Classifications

• H02P9/48 Primary

  Arrangements for obtaining a constant output value at varying speed of the generator, e.g. on vehicle (H02P9/04 - H02P9/46 take precedence) · CPC title

• H02P2101/30

  for aircraft · CPC title

• H02P2103/20

  of the synchronous type · CPC title

• H02P9/302 Primary

  Brushless excitation · CPC title

• H02P9/105

  for increasing the stability · CPC title