Condensation-based redox flow battery rebalancing

Patent metadata

Field	Value
Publication number	US-11923583-B2
Application number	US-202117521238-A
Country	US
Kind code	B2
Filing date	Nov 8, 2021
Priority date	Nov 8, 2021
Publication date	Mar 5, 2024
Grant date	Mar 5, 2024

Abstract

In a redox flow battery (RFB), the base solvent of the electrolytes tends to migrate across the barrier layer from one electrode toward the other. This can result in a volume and concentration imbalance between the electrolytes that is detrimental to battery efficiency and capacity. Compatible electrolytes can be mixed to rebalance the system, but for incompatible electrolytes mixing is not a viable option. To this end, the RFB herein includes a separator that recovers base solvent from the vapor phase of one of the electrolytes and returns the recovered base solvent to the other electrolyte to thereby reverse the imbalance.

First claim

What is claimed is:

1. A redox flow battery comprising:
a redox flow cell including a barrier layer arranged between first and second electrodes;
a supply and storage system external of the redox flow cell, the supply and storage system including first and second vessels, first and second liquid electrolyte solutions in, respectively, the first and second vessels, fluid lines connecting the first and second vessels to, respectively, the first and second electrodes, and a plurality of pumps operable to circulate the first and second liquid electrolyte solutions via the fluid lines through the redox flow cell and the first and second vessels,
the first and second electrolyte solutions including a base solvent that has a tendency to migrate across the barrier layer from the second electrode toward the first electrode and thereby cause an imbalance such that the second electrolyte solution increases in concentration and the first electrolyte solution decreases in concentration, the first electrolyte solution emanating a vapor phase containing the base solvent; and
a separator in fluid connection with the first vessel to receive the vapor phase, the separator operable to condense the base solvent from the vapor phase to produce recovered base solvent and return the recovered base solvent to the second electrolyte solution to thereby reverse the imbalance such that the concentration of the second electrolyte solution decreases and the concentration of the first electrolyte solution increases.

2. The redox flow battery as recited in claim 1 , wherein the separator includes a heat exchanger condenser.

3. The redox flow battery as recited in claim 2 , further comprising an evaporator operable to evaporate the base solvent from the first electrolyte solution to produce the vapor phase.

4. The redox flow battery as recited in claim 3 , further comprising a feed line into the evaporator, the feed line having an inlet located in a headspace of the first vessel above the first electrolyte solution.

5. The redox flow battery as recited in claim 3 , further comprising a feed line into the evaporator, the feed line having an inlet located below a headspace of the first vessel and submersed in the first electrolyte solution.

6. The redox flow battery as recited in claim 3 , wherein the evaporator is outside of the first vessel.

7. The redox flow battery as recited in claim 1 , wherein the separator includes a diffuser.

8. The redox flow battery as recited in claim 1 , wherein the separator includes a gas phase return line connected to the first vessel.

9. The redox flow battery as recited in claim 8 , wherein the gas phase return line includes an outlet that is submersed in the first electrolyte solution.

10. The redox flow battery as recited in claim 1 , wherein the first and second electrolyte solutions are incompatible with each other in that, if mixed, they react to produce precipitate or react to become electrochemically inert.

11. The redox flow battery as recited in claim 1 , wherein the separator is activated responsive to at least one of i) the concentration of the second electrolyte solution exceeding a preset concentration upper threshold, ii) the concentration of the first electrolyte solution falling below a preset concentration lower threshold, iii) the volume of the second electrolyte solution falling below a preset volume lower threshold, or iv) the volume of the first electrolyte solution exceeding a preset volume upper threshold.

12. A method for rebalancing a redox flow battery, the method comprising:
providing a flow battery that has a redox flow cell that includes a barrier layer arranged between a first electrode and a second electrodes; a supply and storage system external of the redox flow cell, the supply and storage system including a first vessel and a second vessel, having a first electrolyte solution and a second electrolyte solution in, respectively, the first and second vessels, fluid lines that connect the first and second vessels to, respectively, the first and second electrodes, and a plurality of pumps operable to circulate the first and second electrolyte solutions via the fluid lines through the redox flow cell and the first and second vessels, the first and second electrolyte solutions include a base solvent that has a tendency to migrate across the barrier layer from the second electrode toward the first electrode causing a concentration imbalance in the first and second electrolyte solutions; and
condensing a base solvent from a vapor phase of the first electrolyte solution to produce recovered base solvent, and returning the recovered base solvent to the second electrolyte solution to thereby cause a concentration rebalance in the first and second electrolyte solutions.

13. The method as recited in claim 12 , wherein the condensing is conducted via heat exchange with the vapor phase.

14. The method as recited in claim 13 , further comprising evaporating the base solvent from the first electrolyte solution into the vapor phase using an evaporator.

15. The method as recited in claim 12 , wherein the condensing is conducted via pressure increase of the vapor phase.

16. The method as recited in claim 12 , wherein the condensing produces a recovered gas phase, and returning the recovered gas phase to the first vessel.

17. The method as recited in claim 16 , wherein the returning of the recovered gas phase to the first electrolyte solution includes bubbling the recovered gas phase through the first electrolyte solution.

18. The method as recited in claim 12 , wherein the condensing is activated responsive to at least one of i) the concentration of the second electrolyte solution exceeding a preset concentration upper threshold, ii) the concentration of the first electrolyte solution falling below a preset concentration lower threshold, iii) the volume of the second electrolyte solution falling below a preset volume lower threshold, or iv) the volume of the first electrolyte solution exceeding a preset volume upper threshold.

Assignees

• Raytheon Tech Corp
• Rtx Corp

Inventors

• Saraidaridis James D
• Yang Zhiwei

Classifications

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• H01M8/04186

  of liquid-charged or electrolyte-charged reactants · CPC title

• H01M8/04164

  by condensers, gas-liquid separators or filters · CPC title

• H01M8/04276

  Arrangements for managing the electrolyte stream, e.g. heat exchange · CPC title

• H01M8/0482

  of the electrolyte · CPC title