Air conditioner units and heating elements thereof

Patent metadata

Field	Value
Publication number	US-11920802-B2
Application number	US-202217882873-A
Country	US
Kind code	B2
Filing date	Aug 8, 2022
Priority date	Aug 8, 2022
Publication date	Mar 5, 2024
Grant date	Mar 5, 2024

Abstract

An air conditioner unit includes an indoor heat exchanger assembly positioned in an indoor portion of the air conditioner unit. The indoor heat exchanger assembly includes an indoor heat exchanger and an indoor fan. The air conditioner unit also includes a heating unit. The heating unit may be positioned in the indoor portion of the air conditioner unit downstream of the indoor fan and/or at the exhaust side of the indoor fan.

First claim

What is claimed is:

1. An air conditioner unit, comprising:
an indoor heat exchanger assembly positioned in an indoor portion of the air conditioner unit, the indoor heat exchanger assembly comprising an indoor heat exchanger and an indoor fan; and
a strip heating element positioned in the indoor portion of the air conditioner unit downstream of the indoor fan, the strip heating element comprising a substrate and a film printed on an external surface of the substrate, the film comprising conductive ink embedded in the film, the conductive ink forming a resistance heating coil of the strip heating element.

2. The air conditioner unit of claim 1 , wherein the strip heating element is the only heating element in the indoor portion of the air conditioner unit.

3. The air conditioner unit of claim 1 , wherein there is no heating element upstream of the indoor fan.

4. The air conditioner unit of claim 1 , wherein the resistance heating coil is the only heating coil in the strip heating element.

5. The air conditioner unit of claim 1 , wherein the conductive ink embedded in the film forms a plurality of resistance heating coils.

6. The air conditioner unit of claim 1 , further comprising an outdoor heat exchanger assembly positioned in an outdoor portion of the air conditioner unit, the outdoor heat exchanger assembly comprising an outdoor heat exchanger and an outdoor fan, the air conditioner unit further comprising a bulkhead positioned between the outdoor portion and the indoor portion whereby the bulkhead separates the indoor portion and the outdoor portion and the bulkhead partially defines each of the indoor portion and the outdoor portion, wherein the strip heating element is mounted to the bulkhead.

7. The air conditioner unit of claim 6 , wherein the strip heating element is positioned in an insert received within the bulkhead, further comprising a thermally insulative mounting pad in the insert.

8. The air conditioner unit of claim 7 , wherein the bulkhead is positioned between the indoor portion and the outdoor portion along a transverse direction, and wherein the strip heating element is generally coextensive with the indoor fan along a lateral direction perpendicular to the transverse direction.

9. The air conditioner unit of claim 1 , further comprising a thermal cutout in thermal communication with the strip heating element, the thermal cutout configured to deactivate the strip heating element when a temperature at the thermal cutout exceeds a threshold.

10. An air conditioner unit, comprising:
an indoor heat exchanger assembly positioned in an indoor portion of the air conditioner unit, the indoor heat exchanger assembly comprising an indoor heat exchanger and an indoor fan, the indoor fan defining a suction side and an exhaust side;
an outdoor heat exchanger assembly positioned in an outdoor portion of the air conditioner unit, the outdoor heat exchanger assembly comprising an outdoor heat exchanger and an outdoor fan;
a bulkhead positioned between the outdoor portion and the indoor portion whereby the bulkhead separates the indoor portion and the outdoor portion and the bulkhead partially defines each of the indoor portion and the outdoor portion; and
a heating element mounted to the bulkhead and positioned in the indoor portion of the air conditioner unit at the exhaust side of the indoor fan, wherein the heating element is positioned in an insert received within the bulkhead, the air conditioner unit further comprising a thermally insulative mounting pad in the insert.

11. The air conditioner unit of claim 10 , wherein the heating element is the only heating element in the indoor portion of the air conditioner unit.

12. The air conditioner unit of claim 10 , wherein there is no heating element on the suction side of the indoor fan.

13. The air conditioner unit of claim 10 , wherein the heating element comprises a substrate and a film printed on an external surface of the substrate, the film comprising conductive ink embedded in the film, the conductive ink forming a resistance heating coil of the heating element.

14. The air conditioner unit of claim 13 , wherein the resistance heating coil is the only heating coil in the heating element.

15. The air conditioner unit of claim 13 , wherein the conductive ink embedded in the film forms a plurality of resistance heating coils.

16. The air conditioner unit of claim 10 , wherein the bulkhead is positioned between the indoor portion and the outdoor portion along a transverse direction, and wherein the heating element is generally coextensive with the indoor fan along a lateral direction perpendicular to the transverse direction.

17. The air conditioner unit of claim 10 , further comprising a thermal cutout in thermal communication with the heating element, the thermal cutout configured to deactivate the heating element when a temperature at the thermal cutout exceeds a threshold.

18. An air conditioner unit, comprising:
an indoor heat exchanger assembly positioned in an indoor portion of the air conditioner unit, the indoor heat exchanger assembly comprising an indoor heat exchanger and an indoor fan, the indoor fan defining a suction side and an exhaust side; and
a heating element positioned in the indoor portion of the air conditioner unit at the exhaust side of the indoor fan, the heating element comprising a substrate and a film printed on an external surface of the substrate, the film comprising conductive ink embedded in the film, the conductive ink forming a resistance heating coil of the heating element.

19. The air conditioning unit of claim 18 , wherein the resistance heating coil is the only heating coil in the heating element.

20. The air conditioning unit of claim 18 , wherein the conductive ink embedded in the film forms a plurality of resistance heating coils.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Robinson Iii Charles D
• Longenecker Joshua Duane
• Henderson Richard Dustin
• D'Souza Bryan Isaac
• Shaffer Timothy Scott

Classifications

• F24F1/0067 Primary

  by the shape of the heat exchangers or of parts thereof, e.g. of their fins · CPC title

• F24F1/0063

  by the mounting or arrangement of the heat exchangers · CPC title

• F24F1/0375

  with additional radiant heat-discharging elements, e.g. electric heaters · CPC title

• F24F1/0059 Primary

  characterised by heat exchangers · CPC title

• F24F2221/34

  Heater, e.g. gas burner, electric air heater · CPC title