Compressor stop valve and associated system

Patent metadata

Field	Value
Publication number	US-11920593-B2
Application number	US-202117196923-A
Country	US
Kind code	B2
Filing date	Mar 9, 2021
Priority date	Dec 28, 2017
Publication date	Mar 5, 2024
Grant date	Mar 5, 2024

Abstract

A compressor system is provided that includes a contact cooled compressor and a coolant separator. The coolant separator is used to remove coolant fluid from a compressed flow stream produced by the contact cooled compressor during its operation. The coolant separator routes the removed coolant fluid back to the contact cooled compressor for further use. In some forms the coolant fluid is cooled prior to delivery back to the compressor. A stop valve can be provided in the coolant fluid return line to halt the flow of the fluid. A pressure sensitive member can be disposed to sense pressure of the coolant fluid that has been routed past the stop valve. Operation of the compressor can be changed as a result of the sensed pressure from the pressure sensitive member. Information from a temperature sensitive member can also be used to change operation of the compressor.

First claim

What is claimed is:

1. A compressor assembly comprising:
a compressor configured to raise a pressure of a compressible fluid, the compressor configured to employ oil within the compressor to lubricate at least one compressor elements;
an oil reservoir coupled with the compressor via a conduit, the conduit configured to convey oil under pressure to the compressor from the oil reservoir;
a controller configured to control operation of the compressor; and
a temperature sensor in thermal communication with oil conveyed by the conduit to determine a temperature of the oil, the temperature determined by the temperature sensor being biased to provide an estimated temperature,
wherein the controller is configured to cause operation of the compressor to halt when the controller determines that the estimated temperature exceeds an operational threshold temperature.

2. The compressor assembly as recited in claim 1 , further comprising a valve coupled with the conduit between the oil reservoir and the compressor, the valve operable to stop the flow of oil from the oil reservoir to the compressor.

3. The compressor assembly as recited in claim 2 , further comprising a pressure sensor configured to sense a fluid pressure of the oil in the conduit downstream of the valve, wherein the controller controls an operating state of the compressor based upon the sensed fluid pressure.

4. The compressor assembly as recited in claim 3 , further comprising an oil separator configured to receive a mixed flow of oil and compressed fluid from the compressor, the conduit configured to receive oil that has been separated by from the mixed flow of oil and compressed fluid by the oil separator,
wherein the oil separator remains pressurized for a period after the controller caused operation of the compressor to halt, and
wherein the operating state of the compressor is configured to mitigate damage to the compressor when the controller determines that the sensed fluid pressure is below a threshold fluid pressure.

5. The compressor assembly as recited in claim 4 , wherein the valve is configured to selectively stop the flow of oil to the compressor when the compressor is not operating and selectively permit the flow of oil to the compressor when the compressor is operating.

6. The compressor assembly as recited in claim 5 , wherein the pressure sensor comprises at least one of a pressure switch or a pressure transducer.

7. The compressor assembly as recited in claim 6 , wherein the controller is configured to halt operation of the compressor when a sensed fluid pressure fails to achieve a threshold fluid pressure.

8. The compressor assembly as recited in claim 3 , wherein the pressure sensor comprises a pressure switch.

9. A compressor system comprising:
a compressor configured to receive a compressible fluid for compression, the compressor employing a cooling liquid for lubrication and cooling;
a temperature sensor configured to sense a temperature of the cooling liquid prior to introduction into the compressor; and
a controller configured to bias the temperature determined by the temperature sensor to provide an estimated temperature,
wherein the controller is configured to cause operation of the compressor to halt when the controller determines that the estimated temperature exceeds an operational threshold temperature.

10. The compressor system as recited in claim 9 , further comprising a cooling fluid reservoir coupled with the compressor via a conduit, the conduit configured to convey cooling fluid under pressure to the compressor from the cooling fluid reservoir and a valve coupled with the conduit between the cooling fluid reservoir and the compressor, the valve operable to stop the flow of cooling fluid from the cooling fluid reservoir to the compressor.

11. The compressor system as recited in claim 10 , further comprising a pressure sensor configured to sense a pressure within the cooling fluid conduit downstream from the valve, the compressor being driven by a shaft, wherein the controller causes a torque condition of the shaft to change based upon the pressure within the cooling fluid conduit sensed by the pressure sensor.

12. The compressor system as recited in claim 11 , wherein the pressure sensor comprises one of a pressure switch and a pressure transducer.

13. The compressor system as recited in claim 12 , further includes a separator configured to receive an outlet flow of compressed compressible fluid and cooling liquid from the compressor.

14. The compressor system as recited in claim 13 , wherein the pressure sensor comprises a pressure transducer, wherein the controller is configured to receive a signal from the pressure transducer and command a change in torque of the shaft.

15. The compressor system as recited in claim 11 , wherein residual pressure developed from operation of the compressor urges cooling liquid to flow in the cooling fluid conduit after operation of the compressor is halted.

16. A method for controlling the operation of a compressor assembly comprising:
causing a flow of oil to be furnished to a compressor via a conduit, the oil for lubricating and cooling the compressor;
sensing a temperature of the flow of oil via a temperature sensor in thermal communication with the flow of oil in the conduit;
determining an estimated temperature based on the temperature sensed by the temperature sensor, wherein the temperature sensed by the temperature sensor is biased to determine the estimated temperature; and
causing the compressor to shut down when the estimated temperature exceeds an operational threshold temperature.

17. The method as recited in claim 16 , further comprising:
sensing a pressure of the flow of oil in the conduit via a pressure sensor; and
causing the compressor to shut down when the when the sensed pressure of the flow fails to achieve a threshold fluid pressure.

18. The method as recited in claim 17 , further comprising routing compressed air through an oil separator to provide back pressure driven flow through the conduit.

19. The method as recited in claim 16 , further comprising operating a controller to regulate an operational state of the compressor.

Assignees

• Ingersoll Rand Ind U S Inc

Inventors

• Borkowski Michael
• Taylor Christopher
• Kaszuba Eric M

Classifications

• F04C29/0014 Primary

  with control systems for the injection of the fluid · CPC title

• F04C18/107

  with helical teeth · CPC title

• F04C18/16 Primary

  with helical teeth, e.g. chevron-shaped, screw type {(for non-parallel axes of movement F04C18/48)} · CPC title

• F04C28/06

  specially adapted for stopping, starting, idling or no-load operation · CPC title

• F04C28/125

  with sliding valves controlled by the use of fluid other than the working fluid · CPC title