Spherical graphite cast iron semi-solid casting method and semi-solid cast product

Patent metadata

Field	Value
Publication number	US-11920205-B2
Application number	US-202217664429-A
Country	US
Kind code	B2
Filing date	May 23, 2022
Priority date	Sep 4, 2016
Publication date	Mar 5, 2024
Grant date	Mar 5, 2024

Abstract

The present invention provides a casting method and cast product of spherical graphite cast iron, in which, even with a small modulus, there is no chill, the spherical graphite in the tissue is further made ultrafine, the dispersion of the particle diameter is small, and the number of the particles is several times that of the conventional one in the as cast state where heat treatment is not carried out. A casting method of a spherical graphite cast iron includes a melting process, a spheroidizing treatment process, an inoculation process, and a casting process, in which the original molten metal after the inoculation process is poured and filled up to a product space through a gate of a metal mold; where the original molten metal is controlled to a semi-solidification temperature range, before being filled up to the product space.

First claim

What is claimed is:

1. A semi-solidification casting method for casting a spheroidal graphite cast iron cast product, comprising;
a melting step in which a raw material made of cast iron is heated and melted to obtain a molten metal,
a spheroidizing treatment step of spheroidizing the molten metal,
an inoculation step of inoculating the molten metal, and
a casting step of pouring the molten metal after inoculation from a pouring port, passing through a runner, and filling a product space through a gate,

wherein the amount of nitrogen in the molten metal is adjusted so that the amount of nitrogen generated during melting of the casting is 0.9 mass ppm or less,
the pouring being performed at a temperature between liquidus temperature +10° C. and (liquidus line temperature +40° C.), and
the molten metal poured from the pouring port is cooled in the runner and introduced into the product space through the gate in a solid-liquid coexistence state.

2. The semi-solidification casting method according to claim 1 , wherein the cooling rate of the molten metal from the pouring temperature to the liquidus temperature after the pouring is 20° C./sec or more.

3. The semi-solidification casting method according to claim 1 , wherein the solid-liquid coexistence state is at a temperature of 1140 to 1170° C.

4. The semi-solidification casting method according to claim 1 , wherein after the filling, pressurization is performed.

5. The semi-solidification casting method according to claim 1 , comprising,
a step of heating a raw material to obtain a molten metal,
a step of heating the molten metal at a certain temperature more than 1500° C.,
a step of stopping the heating and maintaining the temperature for a certain period of time in order to remove oxygen from the molten metal,
a step of cooling the molten metal in order to reduce nitrogen in the molten metal,
a step of spheroidizing treatment,
a step of inoculation, and
a step of casting.

Assignees

• Univ Tohoku
• Kk Fact

Inventors

• Itamura Masayuki
• Itofuji Haruki
• Adachi Mitsuru

Classifications

• C21C1/10 Primary

  Making spheroidal graphite cast-iron · CPC title

• B22D1/00 Primary

  Treatment of fused masses in the ladle or the supply runners before casting {(for continuous casting B22D11/10; metallurgical processing, e.g. refining of iron or other metal C21, C22, C25C)} · CPC title

• B22D27/04

  Influencing the temperature of the metal, e.g. by heating or cooling the mould · CPC title

• B22D27/20

  Measures not previously mentioned for influencing the grain structure or texture; Selection of compositions therefor · CPC title

• C22C33/10

  including procedures for adding magnesium · CPC title