Noise reducing insert for an air conditioner unit

Patent metadata

Field	Value
Publication number	US-11919362-B2
Application number	US-202117245502-A
Country	US
Kind code	B2
Filing date	Apr 30, 2021
Priority date	Apr 30, 2021
Publication date	Mar 5, 2024
Grant date	Mar 5, 2024

Abstract

A recreational vehicle and an air conditioner therefor are provided. The air conditioner includes an indoor cover defining an indoor portion and an outdoor portion with an outdoor heat exchanger and an outdoor fan disposed in the outdoor portion and an indoor heat exchanger and an indoor fan disposed in the indoor portion. The air conditioner also includes an indoor panel defining an air inlet and an air outlet. An acoustic insert includes a solid top wall and at least one permeable side wall. The acoustic insert is positioned between the indoor panel and the indoor fan, whereby the acoustic insert dampens sound transmitted through the indoor panel.

First claim

What is claimed is:

1. A recreational vehicle air conditioner defining a vertical direction, a lateral direction, and a transverse direction, the recreational vehicle air conditioner comprising:
an indoor cover defining an indoor portion and an outdoor portion;
an outdoor heat exchanger and an outdoor fan disposed in the outdoor portion;
an indoor heat exchanger and an indoor fan disposed in the indoor portion;
an indoor panel positioned below the indoor fan along the vertical direction, the indoor panel defining an air inlet and an air outlet; and
an acoustic insert comprising a solid top wall oriented approximately perpendicular to the vertical direction and at least one permeable side wall extending downward along the vertical direction from an outer edge of the solid top wall approximately perpendicular to the solid top wall, the solid top wall defining an entire uppermost surface of the acoustic insert, the acoustic insert positioned between the indoor panel and the indoor fan along the vertical direction, whereby the acoustic insert dampens sound transmitted through the indoor panel.

2. The recreational vehicle air conditioner of claim 1 , wherein the acoustic insert comprises a box shape having a plurality of permeable side walls and an open bottom end, wherein the open bottom end of the acoustic insert faces the air outlet of the indoor panel.

3. The recreational vehicle air conditioner of claim 1 , wherein the at least one permeable side wall is perforated.

4. The recreational vehicle air conditioner of claim 1 , wherein the at least one permeable side wall comprises a single slot formed therein, the single slot extending across a majority of a length and a majority of a height of the at least one permeable side wall.

5. The recreational vehicle air conditioner of claim 1 , wherein the acoustic insert is mounted to the indoor panel directly above the air outlet, whereby the solid top wall of the acoustic insert completely obstructs any straight line flow paths along the vertical direction through the air outlet.

6. The recreational vehicle air conditioner of claim 1 , further comprising a sleeve extending between an outer grille of the recreational vehicle air conditioner and the indoor panel, wherein the indoor panel is configured to mount on a ceiling of a recreational vehicle, the outdoor grille is configured to mount on a roof of the recreational vehicle, and the sleeve is configured to extend continuously from the roof of the recreational vehicle to the ceiling of the recreational vehicle.

7. The recreational vehicle air conditioner of claim 6 , wherein the sleeve is a non-ducted sleeve.

8. The recreational vehicle air conditioner of claim 6 , wherein the sleeve comprises a first duct connecting port and a second duct connecting port.

9. The recreational vehicle air conditioner of claim 8 , wherein the acoustic insert is aligned with and positioned between the first duct connecting port and the second duct connecting port.

10. The recreational vehicle air conditioner of claim 1 , wherein the entire uppermost surface of the acoustic insert defines a single flat pane approximately perpendicular to the vertical direction.

11. A recreational vehicle that defines a passenger compartment therein, the recreational vehicle defining a vertical direction, a lateral direction, and a transverse direction, the recreational vehicle comprising:
a ceiling defining an opening into the passenger compartment;
a recreational vehicle air conditioner mounted to the ceiling at the opening, the recreational vehicle air conditioner comprising:
an indoor cover above the ceiling along the vertical direction, the indoor cover defining an indoor portion and an outdoor portion;
an outdoor heat exchanger and an outdoor fan disposed in the outdoor portion;
an indoor heat exchanger and an indoor fan disposed in the indoor portion;
an indoor panel positioned below the indoor fan along the vertical direction, the indoor panel defining an air inlet and an air outlet; and
an acoustic insert comprising a solid top wall oriented approximately perpendicular to the vertical direction and at least one permeable side wall extending downward along the vertical direction from an outer edge of the solid top wall approximately perpendicular to the solid top wall, the solid top wall defining an entire uppermost surface of the acoustic insert, the acoustic insert positioned between the indoor panel and the indoor fan along the vertical direction, whereby the acoustic insert dampens sound transmitted from the recreational vehicle air conditioner into the passenger compartment.

12. The recreational vehicle of claim 11 , wherein the acoustic insert comprises a box shape having a plurality of permeable side walls and an open bottom end, wherein the open bottom end of the acoustic insert faces the air outlet of the indoor panel.

13. The recreational vehicle of claim 11 , wherein the at least one permeable side wall is perforated.

14. The recreational vehicle of claim 11 , wherein the at least one permeable side wall comprises a single slot formed therein, the single slot extending across a majority of a length and a majority of a height of the at least one permeable side wall.

15. The recreational vehicle of claim 11 , wherein the acoustic insert is mounted to the indoor panel directly above the air outlet, whereby the solid top wall of the acoustic insert completely obstructs any straight line flow paths along the vertical direction through the air outlet.

16. The recreational vehicle of claim 11 , further comprising a sleeve extending between the indoor panel and an outer grille of the recreational vehicle air conditioner mounted on a roof of the recreational vehicle, wherein the indoor panel is mounted on the ceiling of the recreational vehicle, and the sleeve extends continuously from the roof of the recreational vehicle to the ceiling of the recreational vehicle.

17. The recreational vehicle of claim 16 , wherein the sleeve is a non-ducted sleeve.

18. The recreational vehicle of claim 16 , wherein the sleeve comprises a first duct connecting port and a second duct connecting port.

19. The recreational vehicle of claim 18 , wherein the acoustic insert is aligned with and positioned between the first duct connecting port and the second duct connecting port.

20. The recreational vehicle of claim 11 , wherein the entire uppermost surface of the acoustic insert defines a single flat pane approximately perpendicular to the vertical direction.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Fox Steven
• Henderson Richard Dustin

Classifications

• B60H1/00364 Primary

  for caravans or trailers · CPC title

• B60H1/00564

  of air ducts · CPC title

• B60H1/245

  located in the roof · CPC title

• B60H1/262

  Openings in or on the vehicle roof · CPC title

• B60H2001/006

  Noise reduction · CPC title