Method of providing insulation to a structure

Patent metadata

Field	Value
Publication number	US-11919283-B2
Application number	US-201716300608-A
Country	US
Kind code	B2
Filing date	May 11, 2017
Priority date	May 13, 2016
Publication date	Mar 5, 2024
Grant date	Mar 5, 2024

Abstract

The present invention relates to a method of providing thermal and/or acoustic insulation to a structure, comprising the steps of: providing a substrate which comprises fibres; applying the substrate to the structure; blending the substrate with a binder composition before, during or after application of the substrate to the structure; allowing curing of the binder composition after the substrate and the binder composition have been applied to the structure; wherein the binder composition comprises at least one hydrocolloid. The present invention also relates to an insulated structure obtainable by said method.

First claim

The invention claimed is:

1. A method of providing thermal and/or acoustic insulation to a structure, comprising the steps of:
providing a substrate which comprises fibres;
applying the substrate to the structure;
blending the substrate with a binder composition before, during or after application of the substrate to the structure;
allowing curing of the binder composition after the substrate and the binder composition have been applied to the structure;
wherein the binder composition comprises at least one hydrocolloid, wherein the at least one hydrocolloid is a protein from animal sources; and
wherein the binder composition comprises:
at least one phenol containing compound; and/or
at least one enzyme selected from the group consisting of transglutaminase (EC 2.3.2.13), protein disulfide isomerase (EC 5.3.4.1), thiol oxidase (EC 1.8.3.2), polyphenol oxidase (EC 1.14.18.1), catechol oxidase, tyrosine oxidase, and phenoloxidase, lysyl oxidase (EC 1.4.3.13), and peroxidase (EC 1.11.1.7).

2. The method according to claim 1 , wherein the substrate does not comprise mineral wool.

3. The method according to claim 1 , wherein the substrate comprises fibres which are mineral fibres.

4. The method according to claim 1 , wherein the substrate also comprises a particulate material.

5. The method according to claim 4 , wherein the substrate comprises particulate material selected from the group consisting of aerogel, perlite, vermiculite, xonolite, phase-change material, micro-spheres and fire retardant.

6. The method according to claim 1 , wherein the fibres do not comprise any binder composition before the substrate is blended with the binder composition.

7. The method according to claim 1 , wherein the fibres are in the form of a granulate of flocks of fibres bonded with a cured binder composition.

8. The method according to claim 1 , wherein the structure is any one of a wall, a cavity wall, a ceiling, a floor, an attic, or a roof of a building or a building component.

9. The method according to claim 1 wherein the step of blending the substrate with the binder composition occurs during application of the substrate to the structure, by simultaneously applying the substrate and the binder composition to the structure.

10. The method according to claim 9 , wherein the substrate and the binder composition are applied simultaneously by spraying.

11. The method according to claim 1 , wherein curing of the binder composition occurs at temperatures from 5 to 95° C.

12. The method according to claim 11 , wherein curing of the binder composition occurs at temperatures from 8 to 50° C.

13. The method according to claim 12 , wherein curing of the binder composition occurs at temperatures from 10 to 40° C.

14. The method according to claim 1 , wherein the step of blending the substrate with the binder composition occurs not more than 20 minutes before application of the substrate to the structure.

15. The method according to claim 14 , wherein the step of blending the substrate with the binder composition occurs not more than 5 minutes before application of the substrate to the structure.

16. The method according to claim 1 , wherein the binder composition comprises at least two hydrocolloids, wherein one hydrocolloid is gelatine and the at least one other hydrocolloid is selected from the group consisting of pectin, starch, alginate, agar agar, carrageenan, gellan gum, guar gum, gum arabic, locust bean gum, xanthan gum, and cellulose derivatives.

17. The method according to claim 16 , wherein the cellulose derivatives are selected from the group consisting of carboxymethylcellulose, arabinoxylan, cellulose, curdlan, and 6-glucan.

18. The method according to claim 16 , wherein the gelatine is present in the binder composition in an amount of 10 to 95 wt.-% based on the weight of the hydrocolloids.

19. The method according to claim 18 , wherein the gelatine is present in the binder composition in an amount of 40 to 60 wt.-%, based on the weight of the hydrocolloids.

20. The method according to claim 1 , wherein the binder composition is not a thermoset binder.

21. The method according to claim 1 , wherein the binder composition does not contain a poly(meth)acrylic acid, a salt of a poly(meth)acrylic acid or an ester of a poly(meth)acrylic acid.

22. The method according to claim 1 , wherein the binder composition comprises at least one phenol containing compound, which is a tannin selected from one or more components from the group consisting of tannic acid, condensed tannins (proanthocyanidins), hydrolysable tannins, gallotannins, ellagitannins, complex tannins, and tannin originating from one or more of oak, chestnut, staghorn sumac and fringe cups.

23. The method according to claim 22 , wherein the at least one hydrocolloid of the binder composition is gelatine.

24. The method according to claim 1 , wherein the at least one hydrocolloid of the binder composition is gelatine, and wherein the binder composition comprises at least one enzyme which is transglutaminase (EC 2.3.2.13).

25. The method according to claim 1 , wherein the binder composition is formaldehyde-free.

26. The method according to claim 1 , wherein the method does not involve crosslinking of the binder composition.

27. The method according to claim 1 , wherein the method does involve crosslinking of the binder composition.

28. The method according to claim 1 , wherein the curing process comprises a drying process by blowing air or gas over/through the substrate or by increasing temperature.

29. An insulated structure obtained by the method according to claim 1 .

30. The method according to claim 1 , wherein the at least one protein from animal sources comprises at least one of collagen, gelatine and hydrolysed gelatine.

31. An insulated structure according to claim 29 , which is any one of a wall, a cavity wall, a ceiling, a floor, an attic, or a roof of a building or a building component.

32. The insulated structure according to claim 29 , wherein the loss on ignition (LOI) of the mass of substrate bonded by binder is within the range of 0.1 to 25.0% by weight.

33. The insulated structure according to claim 32 , wherein the loss on ignition (LOI) of the mass of substrate bonded by binder is within the range of 0.5 to 12.0% by weight.

34. The insulated structure according to claim 33 , wherein the loss on ignition (LOI) of the mass of substrate bonded by binder is within the range of 0.7 to 8.0% by weight.

Assignees

• Rockwool Int
• Rockwool As

Inventors

• Hjelmgaard Thomas
• Hald Lars
• Tielemann Thomas

Classifications

• B32B37/12 Primary

  characterised by using adhesives · CPC title

• B32B5/12 Primary

  characterised by the relative arrangement of fibres or filaments of {different layers, e.g. the fibres or filaments being parallel or perpendicular to each other} · CPC title

• B32B5/26

  another layer {next to it} also being fibrous or filamentary {(relative arrangement of fibres or filaments of different layers B32B5/12)} · CPC title

• B32B7/12

  using interposed adhesives or interposed materials with bonding properties · CPC title

• B32B15/14

  next to a fibrous or filamentary layer · CPC title