Expandable device

Patent metadata

Field	Value
Publication number	US-11918481-B2
Application number	US-202117225436-A
Country	US
Kind code	B2
Filing date	Apr 8, 2021
Priority date	Sep 29, 2017
Publication date	Mar 5, 2024
Grant date	Mar 5, 2024

Abstract

The present invention provides expandable devices and insertion tools for deploying the expandable devices. The expandable devices are capable of increasing in height and width when expanded from a closed configuration to an open configuration to occupy a larger volume and to present a larger surface area. The expandable devices are lockable and are capable of rigidly occupying a space after expansion. In some embodiments, the expandable devices are useful as interbody devices for spinal fusions.

First claim

What is claimed is:

1. An expandable device, comprising:
(a) a pair of superior arms arranged in parallel with an opposing a pair of inferior arms, each arm comprising an anterior end and a posterior end, and each of the opposing pairs of arms comprising opposing slots in their anterior and posterior ends; and
(b) an expansion system comprising bolts, crossbars, and pins, the bolts arranged in parallel as pairs, the bolts in each pair connected by crossbars, each pair of bolts positioned, respectively, in the opposing anterior and posterior slots of the opposing inferior and superior arms, each bolt secured within a slot by a pin fixed to each arm;

wherein the expansion system of bolts, crossbars and pins moves the arms between a closed configuration and an open configuration upon rotation of the bolts within the slots, and wherein movement of the arms to the open configuration includes separating the arms to simultaneously expand the device in each of a height dimension and a width dimension.

2. The expandable device according to claim 1 , each bolt comprising pin guides cut into an outer surface of the bolt at each of top and bottom ends of the bolt, each pin guide comprising a curved slot having an open position near an end of the bolt and a closed position between the top and bottom ends of the bolt, wherein rotating a bolt slides a pin engaged within a pin guide between the closed position and the open position.

3. The expandable device according to claim 2 , wherein the pin guides are arranged in opposing pairs on the top half and the bottom half of the bolt.

4. The expandable device according to claim 3 , wherein the pin guides are cut into the outer surface of the bolt such that a pin can extend through an opposing pair of pin guides.

5. The expandable device according to claim 1 , each bolt comprising four pin guides cut into an outer surface of the bolt and arranged as opposing pairs at each of top and bottom ends of the bolt, and each pin guide comprising a curved slot having an open position near an end of the bolt and a closed position between the top and bottom ends of the bolt.

6. The expandable device according to claim 1 , each of the bolts in the connected pair of bolts at the anterior end of the arms having pin guides with different open positions than the pin guides on the bolts in the connected pair of bolts at the posterior end of the arms such that when the arms are moved into an open configuration the opposing superior arms and inferior arms are separated by different heights at each of their anterior and posterior ends.

7. The expandable device according to claim 1 , wherein the crossbar connecting the pair of bolts at the anterior end of the arms, and the crossbar connecting the pair of bolts at the posterior end of the arms each has a different length such that when the arms are moved into an open configuration the opposing superior arms and inferior arms are separated by different widths at each of their anterior and posterior ends.

8. The expandable device according to claim 1 , each bolt comprising a cam on an outer surface opposite the crossbar and each slot comprising a cam face, wherein rotation of the bolts within the slots slides each bolt cam along the cam face of its slot.

9. The expandable device according to claim 1 , each of the cam faces on each of the opposing slots at a first end of the arms selected from the anterior end and the posterior end comprising a space to hold a bolt cam and a crossbar when the device is in a closed configuration, wherein each of the cam faces on each of the opposing slots at a second end of the arms selected from the anterior end and the posterior end has a different elevation than the opposing cam faces at the first end, whereupon rotating each bolt positions a bolt cam and a crossbar to rest on the cam faces at the second end when the expandable device is in an open configuration.

10. The expandable device according to claim 1 , wherein the device has either (i) a polyhedron-like shape with four rectangular sides and a parallelogram-like top and bottom when in the closed configuration and a polyhedron-like shape with four rectangular sides and a rectangular top and bottom when in the open configuration, or (ii) a semicircular shape when in the closed configuration and a cylindrical shape having curved sides and a circular or oval top and bottom when in the open configuration.

11. The expandable device according to claim 1 , each of the superior arms comprising either a socket or a connector at one of its ends.

12. An expandable device comprising:
(a) a pair of superior arms arranged in parallel with and opposing a pair of inferior arms, each arm comprising an anterior end and a posterior end, and each of the opposing pairs of arms comprising opposing slots in their anterior and posterior ends, and each of at least two of the arms comprising either a socket or a connector at one of its ends; and
(b) a system comprising bolls arranged in parallel as pairs connected by crossbars, and pins that connect a pair of connected bolts, respectively, into the opposing anterior slots and the opposing posterior slots of the arms, each bolt comprising pin guides cut into an outer surface of the bolt at each of top and bottom ends of the bolt, each pin guide comprising a curved slot having an open position near an end of the bolt and a closed position between the top and bottom ends of the bolt, wherein rotating a bolt slides a pin engaged within a pin guide between the closed position and the open position, and each bolt comprising a cam on an outer surface opposite the crossbar and each slot comprising a cam face, wherein rotation of the bolts within the slots slides each bolt cam along the cam face of its slot;

wherein the system of bolls, crossbars and pins moves the arms between a closed configuration and an open configuration upon rotation of the bolts within the slots;
wherein movement of the arms to the open configuration includes separating the arms to simultaneously expand the device in each of a height dimension and a width dimension; and
wherein the device has a polyhedron-like shape with four rectangular sides and a parallelogram-like top and bottom when in the closed configuration and a polyhedron-like shape with four rectangular sides and a rectangular top and bottom when in the open configuration.

13. The expandable device according to claim 12 , wherein each of the cam faces on each of the opposing slots at a first end of the arms selected from the anterior end and the posterior end comprising a space to hold a bolt cam and a crossbar when the device is in a closed configuration, wherein each of the cam faces on each of the opposing slots at a second end of the arms selected from the anterior end and the posterior end has a different elevation than the opposing cam faces at the first end, whereupon rotating each bolt positions a bolt cam and a crossbar to rest on the cam faces at the second end when the expandable device is in an open configuration.

Assignees

• Musc Found For Res Dev

Inventors

• Kalhorn Stephen
• Semler Mark E
• RUSCITO Joseph
• Hapstack Christopher

Classifications

• A61F2/4455 Primary

  for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages (intervertebral discs A61F2/442) · CPC title

• A61F2/4611

  of spinal prostheses · CPC title

• A61F2002/30471

  connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type · CPC title

• A61F2002/3055

  for adjusting length · CPC title

• A61F2002/30556

  for adjusting thickness · CPC title