Projection arrangement for a head-up display (HUD) with p-polarised radiation

Patent metadata

Field	Value
Publication number	US-11914144-B2
Application number	US-201917267728-A
Country	US
Kind code	B2
Filing date	Oct 25, 2019
Priority date	Nov 9, 2018
Publication date	Feb 27, 2024
Grant date	Feb 27, 2024

Abstract

A projection arrangement for a head-up display (HUD), includes a composite pane, including an outer and an inner pane connected to one another via a thermoplastic intermediate layer, with an HUD region; an electrically conductive coating on the surface of the outer pane or of the inner pane facing or within the intermediate layer; and a projector directed toward the HUD region. The radiation of the projector is p-polarised. The composite pane has reflectance of at least 10% relative to p-polarised radiation in the spectral range from 450 nm to 650 nm. The electrically conductive coating includes at least four electrically conductive layers, which are each arranged between two dielectric layers or layer sequences. The sum of the thicknesses of all electrically conductive layers is at most 30 nm and at least one of the electrically conductive layers has a thickness of at most 5 nm.

First claim

The invention claimed is:

1. Projection arrangement for a head-up display (HUD), comprising:
a composite pane, comprising an outer pane and an inner pane, which are connected to one another via a thermoplastic intermediate layer, with an HUD region;
an electrically conductive coating on a surface of the outer pane or of the inner pane facing the intermediate layer or within the intermediate layer; and
a projector that is directed toward the HUD region;
wherein a radiation of the projector is p-polarised,
wherein the composite pane with the electrically conductive coating has reflectance of at least 10% relative to p-polarised radiation in the entire spectral range from 450 nm to 650 nm, and
wherein the electrically conductive coating includes at least four electrically conductive layers, which are each arranged between two dielectric layers or layer sequences,
wherein a sum of the thicknesses of all the at least four electrically conductive layers is at most 30 nm and wherein at least one of the at least four electrically conductive layers has a thickness of at most 5 nm.

2. The projection arrangement according to claim 1 , wherein the composite pane with the electrically conductive coating has reflectance of at least 12% relative to p-polarised radiation in the entire spectral range from 450 nm to 650 nm.

3. The projection arrangement according to claim 1 , wherein a difference between a maximally occurring reflectance and a mean of the reflectance as well as a difference between the minimally occurring reflectance and the mean of the reflectance relative to p-polarised radiation is at most 5%.

4. The projection arrangement according to claim 1 , wherein the sum of the thicknesses of all the at least four electrically conductive layers is from 15 nm to 30 nm.

5. The projection arrangement according to claim 1 , wherein at least one of the at least four electrically conductive layers has a thickness of 1 nm to 3 nm.

6. The projection arrangement according to claim 5 , wherein the thickness of the remaining electrically conductive layer is at most 10 nm.

7. The projection arrangement according to claim 1 , wherein the electrically conductive layers are based on silver.

8. The projection arrangement according to claim 1 , wherein a dielectric layer sequence is arranged in each case between two electrically conductive layers, which dielectric layer sequence comprises
an anti-reflective layer based on silicon nitride, mixed silicon-metal nitride, aluminium nitride, or tin oxide,
a smoothing layer based on an oxide of one or more of the elements tin, silicon, titanium, zirconium, hafnium, zinc, gallium, and indium,
a first and a second matching layer based on zinc oxide, and
optionally, a blocking layer based on niobium, titanium, nickel, chromium, and/or alloys thereof.

9. The projection arrangement according to claim 8 , wherein the electrically conductive coating contains:
an anti-reflective layer based on silicon nitride with a thickness from 15 nm to 25 nm,
a first matching layer based on zinc oxide with a thickness from 5 nm to 15 nm,
an electrically conductive layer based on silver with a thickness from 4 nm to 8 nm,
optionally, a blocking layer with a thickness from 0.1 nm to 0.5 nm,
a second matching layer based on zinc oxide with a thickness from 5 nm to 15 nm,
an anti-reflective layer based on a mixed silicon-metal nitride with a thickness from 15 nm to 25 nm,
a smoothing layer based on mixed tin-zinc oxide with a thickness from 5 nm to 10 nm,
a first matching layer based on zinc oxide with a thickness from 5 nm to 15 nm,
an electrically conductive layer based on silver with a thickness from 7 nm to 10 nm,
optionally, a blocking layer based on NiCr with a thickness from 0.1 nm to 0.5 nm,
a second matching layer based on zinc oxide with a thickness from 5 nm to 15 nm,
an anti-reflective layer based on a mixed silicon-metal nitride with a thickness from 5 nm to 20 nm,
a smoothing layer based on mixed tin-zinc oxide with a thickness from 5 nm to 10 nm,
a first matching layer based on zinc oxide with a thickness from 5 nm to 15 nm,
an electrically conductive layer based on silver with a thickness from 1 nm to 3 nm,
optionally, a blocking layer based on NiCr with a thickness from 0.1 nm to 0.5 nm,
a second matching layer based on zinc oxide with a thickness from 5 nm to 15 nm,
an anti-reflective layer with a thickness from 45 nm to 60 nm, subdivided into a dielectric layer based on silicon nitride with a thickness from 25 nm to 35 nm, and an optically high refractive layer based on a mixed silicon-metal nitride with a thickness from 15 nm to 30 nm,
a smoothing layer based on mixed tin-zinc oxide with a thickness from 5 nm to 10 nm,
a first matching layer based on zinc oxide with a thickness from 5 nm to 15 nm,
an electrically conductive layer based on silver with a thickness from 5 nm to 8 nm,
optionally, a blocking layer based on NiCr with a thickness from 0.1 nm to 0.5 nm,
a second matching layer based on zinc oxide with a thickness from 5 nm to 15 nm, and
an anti-reflective layer based on a mixed silicon-metal nitride with a thickness from 30 nm to 50 nm.

10. The projection arrangement according to claim 1 , wherein the electrically conductive coating has sheet resistance of 1Ω/□ to 2Ω/□.

11. The projection arrangement according to claim 1 , wherein the radiation of the projector is essentially purely p-polarised.

12. The projection arrangement according to claim 1 , wherein external surfaces of the composite pane are arranged substantially parallel to one another.

13. The projection arrangement according to claim 1 , wherein the radiation of the projector strikes the composite pane with an angle of incidence of 60° to 70°.

14. The projection arrangement according to claim 1 , wherein the electrically conductive coating is connected to a voltage source of 40 V to 50 V in order to heat the composite pane.

15. A method comprising utilizing a projection arrangement according to claim 1 as an HUD in a motor vehicle.

16. The projection arrangement according to claim 2 , wherein the composite pane with the electrically conductive coating has reflectance of at least 15%.

17. The projection arrangement according to claim 3 , wherein the difference between the maximally occurring reflectance and the mean of the reflectance as well as the difference between the minimally occurring reflectance and the mean of the reflectance relative to p-polarised radiation is at most 1%.

18. The projection arrangement according to claim 4 , wherein the sum of the thicknesses of all the at least four electrically conductive layers is from 20 nm to 25 nm.

19. The projection arrangement according to claim 6 , wherein the thickness of the remaining electrically conductive layer is from 5 nm to 10 nm.

20. The projection arrangement according to claim 8 , wherein the mixed silicon-metal nitride is silicon-zirconium nitride.

Assignees

• Saint Gobain

Inventors

• Fischer Klaus
• Schaefer Dagmar
• Zimmermann Roberto

Classifications

• G02B27/0101 Primary

  characterised by optical features (G02B27/0172 takes precedence) · CPC title

• B32B17/10036 Primary

  comprising two outer glass sheets · CPC title

• B32B17/10201

  Dielectric coatings · CPC title

• B32B17/10229

  Metallic layers sandwiched by dielectric layers · CPC title

• B32B17/10761

  containing vinyl acetal · CPC title