Power generation element, magnetic sensor, encoder, and motor

Patent metadata

Field	Value
Publication number	US-11913813-B2
Application number	US-202118270239-A
Country	US
Kind code	B2
Filing date	Dec 27, 2021
Priority date	Jan 12, 2021
Publication date	Feb 27, 2024
Grant date	Feb 27, 2024

Abstract

A power generation element includes a magnetic member that produces a large Barkhausen effect and magnetism collection members including an insertion part having the magnetic member inserted therethrough. The magnetism collection member includes a first component on an opposite side of a boundary plane to a magnetic field generation unit and a second component on the same side of the boundary plane as the magnetic field generation unit, the boundary plane passing through a center of an imaginary circle inscribed in the insertion part and having a diameter equal to a length of the insertion part in a third direction perpendicular to first and second directions, the first direction is a direction of the insertion of the magnetic member, and the second direction is a direction in which the magnetic field generation unit is disposed. A volume of the second component is larger than a volume of the first component.

First claim

The invention claimed is:

1. A power generation element comprising:
a magnetic member made of a magnetic material to produce a large Barkhausen effect;
a power generation coil to interlink with a magnetic flux passing through the magnetic member; and
two magnetism collectors containing a soft magnetic material and each including an insertion part having the magnetic member inserted therethrough, the magnetism collectors being provided at opposite end portions of the magnetic member in contact with the magnetic member with the magnetic member inserted through the insertion parts, wherein
the magnetism collector includes a first component on an opposite side of a boundary plane to a magnetic field and a second component on the same side of the boundary plane as the magnetic field generator, the boundary plane being defined as an imaginary plane passing through a center of an imaginary inscribed circle, the imaginary inscribed circle being inscribed in the insertion part and having a diameter equal to a length of the insertion part in a third direction, the third direction being a direction perpendicular to both a first direction and a second direction, the imaginary plane being parallel to an imaginary plane having a normal vector defined by the second direction, the first direction being a direction in which the magnetic member is inserted in the insertion part, the second direction being a direction in which the magnetic field generator to apply a magnetic field to the magnetic member is disposed as viewed from the magnetism collector, and
a volume of the second component is larger than a volume of the first component.

2. The power generation element according to claim 1 , wherein the power generation coil is wound around the magnetic member.

3. The power generation element according to claim 1 , wherein the power generation coil is disposed along the magnetic member.

4. The power generation element according to claim 1 , wherein the magnetic member has a linear shape.

5. The power generation element according to claim 1 , wherein the magnetism collector is in contact with the magnetic member at a portion of the insertion part, which portion is opposite to a location where the magnetic field generator is disposed.

6. The power generation element according to claim 1 , wherein the magnetism collector has a flat surface facing the magnetic field generator.

7. The power generation element according to claim 1 , wherein the magnetism collector has a curved surface facing the magnetic field generator.

8. The power generation element according to claim 1 , wherein the insertion part is a hole extending through the magnetism collector.

9. The power generation element according to claim 1 , wherein the insertion part is a recess extending toward the first component from a surface of the magnetism collector facing the magnetic field generator.

10. The power generation element according to claim 1 , wherein the magnetism collector one surface facing the magnetic field generator and an opposite surface located opposite the one surface, the magnetism collector being recessed from the opposite surface toward the second component.

11. The power generation element according to claim 1 , wherein the magnetism collector is separable into a member including the first component and a member including the second component.

12. The power generation element according to claim 11 , wherein the first component and the second component are made of soft magnetic materials.

13. The power generation element according to claim 11 , wherein
the first component is made of a non-magnetic material, and
the second component is made of a soft magnetic material.

14. The power generation element according to claim 1 , wherein the magnetism collector is formed of a cold-rolled steel plate.

15. The power generation element according to claim 1 , wherein the soft magnetic material is a material selected from a group consisting of soft ferrite, permalloy, permendur, silicon steel, amorphous magnetic alloy, nanocrystal magnetic alloy, and sendust.

16. A magnetic sensor comprising:
the power generation element according to claim 1 ; and
the magnetic field generator.

17. The magnetic sensor according to claim 16 , wherein a magnetization direction of the magnetic field generator is a direction intersecting a surface of the magnetic field generator facing the power generation element.

18. An encoder comprising:
the power generation element according to claim 1 ; and
the magnetic field generator.

19. A motor comprising the encoder according to claim 18 .

Assignees

• Mitsubishi Electric Corp

Inventors

• Nakamura Yoshitomo
• Miyamoto Yoshinori
• Yoshida Shinichiro
• Torii Hisanori
• Musha Takeshi
• Nimura Masanori
• Ueda Shizuka
• Noguchi Takuya
• Mekata Toshio
• Kubo Yuji
• Hasegawa Hitoshi

Classifications

• G01D5/245 Primary

  using a variable number of pulses in a train · CPC title

• G01R33/02

  Measuring direction or magnitude of magnetic fields or magnetic flux (G01R33/20 takes precedence) · CPC title

• H10N50/10

  Magnetoresistive devices · CPC title

• G01R33/028 Primary

  Electrodynamic magnetometers · CPC title

• G01P3/4815

  using a pulse wire sensor, e.g. Wiegand wire · CPC title