Mechanical locking system for floor panels

Patent metadata

Field	Value
Publication number	US-11913236-B2
Application number	US-202117508357-A
Country	US
Kind code	B2
Filing date	Oct 22, 2021
Priority date	Dec 22, 2014
Publication date	Feb 27, 2024
Grant date	Feb 27, 2024

Abstract

Floor panels are shown, which are provided with a mechanical locking system that may be locked with a vertical displacement of a first panel against a second panel. The locking system includes a flexible strip that during locking bends upwardly or downwardly. The locking system includes a first and a second joint edge section with different locking functions. One section provides a horizontal locking and another section provides a vertical locking.

First claim

The invention claimed is:

1. A set of floor panels provided with a mechanical locking system and comprising a first panel and a second panel, the second panel being configured to be locked to the first panel by angling, wherein the mechanical locking system comprises:
a strip extending horizontally from a lower part of a first edge of the first panel and a downwardly open locking groove formed in a second edge of the second panel, the strip comprising an upwardly protruding locking element configured to cooperate with the locking groove for locking the first edge and the second edge in a horizontal direction parallel to a main plane of the floor panels,
an upper tongue and a lower tongue configured to cooperate with an upper tongue groove and a lower tongue groove, respectively, for locking the first edge and the second edge vertically at least in a first direction upwards, and
a lower protrusion provided in the second edge of the second panel configured to contact a contacting surface of an upper part of the strip for locking the first edge and the second edge in a second vertical direction downwards,
wherein the contacting surface is inclined upward toward the locking element or is substantially horizontal,
wherein the locking element includes a locking surface extending from and angled with respect to the contacting surface of the upper part of the strip, the locking surface being located between the contacting surface of the upper part of the strip and an upper part of the locking element, and
wherein the upper tongue is spaced from an upper wall of the upper tongue groove in a locked position of the first edge and second edge.

2. The set of floor panels according to claim 1 , wherein the lower tongue extends horizontally beyond an upper portion of the second edge.

3. The set of floor panels according to claim 1 , wherein the upper tongue is configured to be spaced from an upper wall of the upper tongue groove during locking when the second panel is angled with respect to the first panel, when the upper tongue is provided in the upper tongue groove, and when an uppermost edge of the first edge and an uppermost edge of the second edge cooperate with each other.

4. The set of floor panels according to claim 1 , wherein in a locked position of the first edge and second edge there is a space extending below the lower tongue, from the lower tongue to the lower protrusion.

5. The set of floor panels according to claim 1 , wherein the first and second panels each have a long edge and a short edge shorter than the long edge, and wherein the first and second edges are the long edges of the first and second panels, respectively.

6. The set of floor panels according to claim 5 , wherein the long edges are configured to be folded to an angle of about 1-7 degrees before the locking element is in contact with the locking groove.

7. The set of floor panels according to claim 5 , further comprising a short-edge locking system provided on the short edges of the first and second panels, the short edges of the first and second panels including a first short edge of the first panel and a second short edge of the second panel,
wherein the short-edge locking system comprises a short-edge strip extending horizontally from a lower part of the first short edge and a downwardly open short-edge locking groove formed in the second short edge, the short-edge strip comprising an upwardly protruding locking element configured to cooperate with the short-edge locking groove for locking the first short edge and the second short edge in a horizontal direction parallel to a main plane of the floor panels,
wherein at least one of a cross section of the locking element and a cross section of the locking groove varies along the first and second short edges.

8. The set of floor panels according to claim 1 , wherein the contacting surface is inclined upward toward the locking element.

9. The set of floor panels according to claim 1 , wherein the locking surface of the locking element and a locking surface of the locking groove are inclined with respect to a horizontal plane.

10. The set of floor panels according to claim 9 , wherein said locking surfaces of the locking element and the locking groove comprise a higher locking angle than a free angle defined by a tangent line to a circle with a radius equal to a distance from the locking surfaces of the locking element and the locking groove to an upper part of the adjacent edges.

11. The set of floor panels according to claim 1 , wherein upper edges of the first and second edges further provide locking of the first edge and the second edge in the horizontal direction.

12. A set of floor panels provided with a mechanical locking system and comprising a first panel and a second panel, the second panel being configured to be locked to the first panel by angling, wherein the mechanical locking system comprises:
a strip extending horizontally from a lower part of a first edge of the first panel and a downwardly open locking groove formed in a second edge of the second panel, the strip comprising an upwardly protruding locking element configured to cooperate with the locking groove for locking the first edge and the second edge in a horizontal direction parallel to a main plane of the floor panels,
an upper tongue and a lower tongue configured to cooperate with an upper tongue groove and a lower tongue groove, respectively, for locking the first edge and the second edge vertically at least in a first direction upwards, and
a lower protrusion provided in the second edge of the second panel configured to cooperate with an upper part of the strip for locking the first edge and the second edge in a second vertical direction downwards,
wherein the upper tongue is spaced from an upper wall of the upper tongue groove in a locked position of the first edge and second edge, and
wherein the mechanical locking system is configured such that both in an up-angled position and in a locked position there are at least three contact points such that the first edge and the second edge are pressed against each other, a first contact point being provided between upper edges of the first and second edges, a second contact point being provided between the locking element and the locking groove, and a third contact point being provided between the lower tongue and the lower tongue groove.

13. The set of floor panels according to claim 12 , wherein said contact points are contact surfaces.

14. The set of floor panels according to claim 12 , wherein the three contact points are configured to be pressed against each other in a partly locked position and in the up-angled position in order to create a friction along the first edge and the second edge in the up-angled position.

15. A set of floor panels provided with a mechanical locking system and comprising a first panel and a second panel, the second panel being configured to be locked to the first panel by angling, wherein the mechanical locking system comprises:
a strip extending horizontally from a lower part of a first edge of the first panel and a downwardly open locking groove formed in a second edge of the second panel, the strip comprising an upwardly protruding locking element configured to cooperate with the locking groove for locking the first edge and the second edge in a horizontal direction parallel to a main plane of the floor panels,
an upper tongue and a lower tongue configured to cooperate with an upper tongue groove and a lower tongue groove, respectively, for locking the first edge and the second edge vertically at least in a first direction upwards, and
a lower

Assignees

• Ceraloc Innovation Ab

Inventors

• Pervan Darko

Classifications

• E04F15/02038 Primary

  characterised by tongue and groove connections between neighbouring flooring elements · CPC title

• B26D3/065 Primary

  On sheet material · CPC title

• E04C2/40

  composed of a number of smaller components rigidly or movably connected together, e.g. interlocking, hingedly connected {of particular shape, e.g. not rectangular of variable shape or size, e.g. flexible or telescopic panels (E04C2/041 takes precedence)} · CPC title

• E04F15/102

  of fibrous or chipped materials, e.g. bonded with synthetic resins · CPC title

• E04F15/107

  composed of several layers, e.g. sandwich panels (layered products in general B32B; producing decorative panels or veneers B44C5/04) · CPC title