Methods of recovering an elemental rare earth metal, methods of forming a rare earth metal, and related systems
US-2021292870-A1 · Sep 23, 2021 · US
US11912583B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11912583-B2 |
| Application number | US-202117521129-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 8, 2021 |
| Priority date | Aug 31, 2018 |
| Publication date | Feb 27, 2024 |
| Grant date | Feb 27, 2024 |
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A slurry of a dispersion medium and rare earth oxide particles. The particles having a volume basis median particle size D50 of up to 50 nm. The rare earth oxide particles having a dispersity index S of up to 1, the dispersity index S being determined according to the formula (1):(D90−D10)/D50 (1)wherein D10, D50 and D90 are cumulative 10%, 50% and 90% diameters in volume basis particle size distribution, respectively.
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The invention claimed is: 1. A slurry comprising a dispersion medium and rare earth oxide particles wherein the particles have a volume basis median particle size D50 of up to 50 nm, and the rare earth oxide particles have a dispersity index S of up to 1, the dispersity index S being determined according to the formula (1): ( D 90− D 10)/ D 50 (1) wherein D10, D50 and D90 are cumulative 10%, 50% and 90% diameters in volume basis particle size distribution, respectively. 2. The slurry of claim 1 wherein the rare earth oxide particles have a volume basis median particle size D50 of up to 20 nm. 3. The slurry of claim 1 wherein the rare earth oxide particles have a volume basis median particle size D50 of up to 10 nm. 4. A slurry comprising a dispersion medium and rare earth oxide particles wherein the particles have a volume basis median particle size D50 of up to 50 nm, and the rare earth comprises at least one selected from the group consisting of Y, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu. 5. The slurry of claim 4 wherein the rare earth further comprises at least one selected from the group consisting of La, Ce, Pr, Nd, Sm and Eu. 6. The slurry of claim 4 wherein the rare earth oxide particles have a dispersity index S of up to 1, the dispersity index S being determined according to the formula (1): ( D 90− D 10)/ D 50 (1) wherein D10, D50 and D90 are cumulative 10%, 50% and 90% diameters in volume basis particle size distribution, respectively. 7. The slurry of claim 4 wherein the rare earth oxide particles have a volume basis median particle size D50 of up to 20 nm. 8. The slurry of claim 4 wherein the rare earth oxide particles have a volume basis median particle size D50 of up to 10 nm. 9. A slurry comprising a dispersion medium and rare earth oxide particles wherein the particles have a volume basis median particle size D50 of up to 50 nm, and the rare earth oxide particles are prepared by the steps of: heating an aqueous solution containing rare earth metal ions and urea to form rare earth compound particles by reaction of a hydrolysis product of urea, and the rare earth metal ions, separating a precipitate of the rare earth compound particles generated in the heating step from the solution by a solid-liquid separation, firing the obtained solid component in an atmosphere containing oxygen to form a rare earth oxide, wherein in the heating step, heating the aqueous solution into which an acetylene glycol-ethylene oxide adduct is added, and wherein the rare earth comprise at least one selected from the group consisting of Y, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu. 10. The slurry of claim 9 wherein rare earth further comprises at least one selected from the group consisting of La, Ce, Pr, Nd, Sm and Eu. 11. The slurry of claim 9 wherein the acetylene glycol-ethylene oxide adduct has the structure represented by the following structural formula: wherein m is 0 or an integer number of 1 to 5, n is 0 or an integer number of 1 to 5, and at least one of m and n is 1 or more. 12. The slurry of claim 9 wherein the rare earth oxide particles have a dispersity index S of up to 1, the dispersity index S being determined according to the formula (1): ( D 90− D 10)/ D 50 (1) wherein D10, D50 and D90 are cumulative 10%, 50% and 90% diameters in volume basis particle size distribution, respectively. 13. The slurry of claim 9 wherein the rare earth oxide particles have a volume basis median particle size D50 of up to 20 nm. 14. The slurry of claim 9 wherein the rare earth oxide particles have a volume basis median particle size D50 of up to 10 nm.
Preparation or treatment, e.g. separation or purification · CPC title
oxide or hydroxide being the only anion · CPC title
Yttrium oxides or hydroxides · CPC title
Oxides or hydroxides of lanthanides · CPC title
Lanthanum oxides or hydroxides · CPC title
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