Polyarylene sulfide resin composition and molded body
US-2015080498-A1 · Mar 19, 2015 · US
US11911974B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11911974-B2 |
| Application number | US-201716480813-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 28, 2017 |
| Priority date | Jan 27, 2017 |
| Publication date | Feb 27, 2024 |
| Grant date | Feb 27, 2024 |
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Provided are: a metal-resin composite structure, including a surface-roughened metal member and a resin member bonded to the metal member and composed of a polyarylene sulfide resin (PAS) composition; a PAS resin composition and a resin member, for use in the metal-resin composite structure; and a method. More specifically, provided are: a PAS resin composition including a PAS resin (A) and a phenol resin (B) in an amount of 0.05 to 20 parts by mass with respect to 100 parts by mass of the resin (A); a resin member obtained by melt-molding the PAS resin composition; and a metal-resin composite structure including a surface-roughened metal member and a resin member bonded to the metal member and composed of the PAS resin composition, wherein the metal member is made of aluminum, copper, magnesium, iron, titanium or an alloy containing at least one of them; and a method for producing the same.
Opening claim text (preview).
The invention claimed is: 1. A metal-resin composite structure comprising: a surface-roughened metal member; and a resin member bonded to the metal member and composed of a polyarylene sulfide resin composition, wherein the metal member is made of aluminum, copper, magnesium, iron, titanium or an alloy containing at least one of them, the polyarylene sulfide resin composition is a molded product of a resin composition including a polyarylene sulfide resin (A) and a phenol resin (B) in an amount of 0.05 to 20 parts by mass with respect to 100 parts by mass of the polyarylene sulfide resin (A), wherein the phenol resin (B) is a novolac phenol resin which is a thermoplastic polymer having a phenol skeleton, wherein the phenol resin (B) has a hydroxyl group equivalent in a range of 80 to 200 g/equivalent, and wherein the phenol resin (B) has a softening point in a range of 98 to 180° C. 2. The metal-resin composite structure according to claim 1 , wherein the polyarylene sulfide resin composition is a melt-kneaded material. 3. The metal-resin composite structure according to claim 1 , wherein the resin member is a product obtained by melt-molding the polyarylene sulfide resin composition. 4. A method for producing a metal-resin composite structure comprising a surface-roughened metal member and a resin member bonded to the metal member and composed of a polyarylene sulfide resin composition, in which the metal member is made of aluminum, copper, magnesium, iron, titanium or an alloy containing at least one of them, the method comprising melt-molding the polyarylene sulfide resin composition including a polyarylene sulfide resin (A) and a phenol resin (B) to the metal member at a temperature equal to or higher than the melting point of the polyarylene sulfide resin (A), wherein the polyarylene sulfide resin composition is a molded product of a resin composition including a polyarylene sulfide resin (A) and a phenol resin (B) in an amount of 0.05 to 20 parts by mass with respect to 100 parts by mass of the polyarylene sulfide resin (A), wherein the phenol resin (B) is a novolac phenol resin which is a thermoplastic polymer having a phenol skeleton, wherein the phenol resin (B) has a hydroxyl group equivalent in a range of 80 to 200 g/equivalent, and wherein the phenol resin (B) has a softening point in a range of 98 to 180° C.
characterised by the composition of the applied molten plastics (B29C65/425 takes precedence) · CPC title
taking account of the properties of the material involved · CPC title
Melting point · CPC title
in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined · CPC title
of synthetic resin · CPC title
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