Metal/resin composite structure and method for manufacturing same

US11911974B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-11911974-B2
Application numberUS-201716480813-A
CountryUS
Kind codeB2
Filing dateNov 28, 2017
Priority dateJan 27, 2017
Publication dateFeb 27, 2024
Grant dateFeb 27, 2024

How to read this patent

A practical reading order for non-experts. Skip the full description unless you need deep technical detail.

  1. Title

    What the patent document calls the invention.

  2. Abstract

    A short plain-language summary of the technical disclosure.

  3. Assignees and inventors

    Who owns or filed the patent and who is credited as inventor.

  4. Key dates

    Filing, priority, publication, and grant dates set the timeline.

  5. First independent claim

    The legal scope of protection — read this for what is actually claimed.

  6. CPC / IPC classifications

    Technology tags used to group this patent with similar filings.

  7. Citations and related patents

    Prior art links and similar publications in this corpus.

Abstract

Official abstract text for this publication.

Provided are: a metal-resin composite structure, including a surface-roughened metal member and a resin member bonded to the metal member and composed of a polyarylene sulfide resin (PAS) composition; a PAS resin composition and a resin member, for use in the metal-resin composite structure; and a method. More specifically, provided are: a PAS resin composition including a PAS resin (A) and a phenol resin (B) in an amount of 0.05 to 20 parts by mass with respect to 100 parts by mass of the resin (A); a resin member obtained by melt-molding the PAS resin composition; and a metal-resin composite structure including a surface-roughened metal member and a resin member bonded to the metal member and composed of the PAS resin composition, wherein the metal member is made of aluminum, copper, magnesium, iron, titanium or an alloy containing at least one of them; and a method for producing the same.

First claim

Opening claim text (preview).

The invention claimed is: 1. A metal-resin composite structure comprising: a surface-roughened metal member; and a resin member bonded to the metal member and composed of a polyarylene sulfide resin composition, wherein the metal member is made of aluminum, copper, magnesium, iron, titanium or an alloy containing at least one of them, the polyarylene sulfide resin composition is a molded product of a resin composition including a polyarylene sulfide resin (A) and a phenol resin (B) in an amount of 0.05 to 20 parts by mass with respect to 100 parts by mass of the polyarylene sulfide resin (A), wherein the phenol resin (B) is a novolac phenol resin which is a thermoplastic polymer having a phenol skeleton, wherein the phenol resin (B) has a hydroxyl group equivalent in a range of 80 to 200 g/equivalent, and wherein the phenol resin (B) has a softening point in a range of 98 to 180° C. 2. The metal-resin composite structure according to claim 1 , wherein the polyarylene sulfide resin composition is a melt-kneaded material. 3. The metal-resin composite structure according to claim 1 , wherein the resin member is a product obtained by melt-molding the polyarylene sulfide resin composition. 4. A method for producing a metal-resin composite structure comprising a surface-roughened metal member and a resin member bonded to the metal member and composed of a polyarylene sulfide resin composition, in which the metal member is made of aluminum, copper, magnesium, iron, titanium or an alloy containing at least one of them, the method comprising melt-molding the polyarylene sulfide resin composition including a polyarylene sulfide resin (A) and a phenol resin (B) to the metal member at a temperature equal to or higher than the melting point of the polyarylene sulfide resin (A), wherein the polyarylene sulfide resin composition is a molded product of a resin composition including a polyarylene sulfide resin (A) and a phenol resin (B) in an amount of 0.05 to 20 parts by mass with respect to 100 parts by mass of the polyarylene sulfide resin (A), wherein the phenol resin (B) is a novolac phenol resin which is a thermoplastic polymer having a phenol skeleton, wherein the phenol resin (B) has a hydroxyl group equivalent in a range of 80 to 200 g/equivalent, and wherein the phenol resin (B) has a softening point in a range of 98 to 180° C.

Assignees

Inventors

Classifications

  • B29C65/405Primary

    characterised by the composition of the applied molten plastics (B29C65/425 takes precedence) · CPC title

  • taking account of the properties of the material involved · CPC title

  • Melting point · CPC title

  • in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined · CPC title

  • B32B15/08Primary

    of synthetic resin · CPC title

Patent family

Related publications grouped by family.

External sources

Frequently asked questions

Answers are generated from the same data shown on this page.

What does patent US11911974B2 cover?
Provided are: a metal-resin composite structure, including a surface-roughened metal member and a resin member bonded to the metal member and composed of a polyarylene sulfide resin (PAS) composition; a PAS resin composition and a resin member, for use in the metal-resin composite structure; and a method. More specifically, provided are: a PAS resin composition including a PAS resin (A) and a p…
Who is the assignee on this patent?
Dainippon Ink & Chemicals
What technology area does this patent fall under?
Primary CPC classification B29C65/405. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Tue Feb 27 2024 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 1 related publication on this page (citations in our corpus or others sharing the same primary CPC).