Device for additive production of three-dimensional objects

Patent metadata

Field	Value
Publication number	US-11911959-B2
Application number	US-201815916855-A
Country	US
Kind code	B2
Filing date	Mar 9, 2018
Priority date	Mar 9, 2017
Publication date	Feb 27, 2024
Grant date	Feb 27, 2024

Abstract

A device ( 1 ) for the additive production of three-dimensional objects ( 2 ) by successive, layered, selective irradiation and accompanying successive, layered, selective solidification of construction material layers of a construction material ( 3 ) that can be solidified by means of an energy beam, comprising: a plurality of irradiation devices ( 6 and 7 ), which are designed to generate an energy beam, a control device ( 16 ), which is designed to generate control information controlling the operation of the irradiation devices ( 6 and 7 ) and to control the operation of the irradiation devices ( 6 and 7 ) on the basis of generated control information, wherein the control device ( 16 ) is designed to generate first control information in order to control the operation of a first irradiation device, on the basis of which the first irradiation device generates a first energy beam ( 4 a ) for the successive, layered, selective solidification of a construction material layer.

First claim

The invention claimed is:

1. A method of additively manufacturing a three-dimensional object, the method comprising:
emitting a first energy beam from a first irradiation device along a first trajectory, the first energy beam configured to selectively solidify a respective one of a plurality of sequential layers of a construction material, the first irradiation device including an energy beam deflection device;
emitting one or more second energy beams from one or more of a plurality of second irradiation devices, the one or more second energy beams configured to provide a designated thermal pre-treatment and/or a designated thermal post-treatment of the respective one of the plurality of sequential layers of the construction material, each of the plurality of second irradiation devices including a respective energy beam deflection device;
controlling the first irradiation device and the one or more of the plurality of second irradiation devices via a control device, the control device configured to generate control information based on the designated thermal pre-treatment and/or the designated thermal post-treatment, the control information defining at least one of a local distance offset of the one or more second energy beams relative to a position of the first energy beam and/or defining a temporal offset of at least one of the one or more second energy beams relative to the first energy beam; and
controlling, via the control device, an energy input of the designated thermal pre-treatment and/or the designated thermal post-treatment to the respective one of the plurality of sequential layers of the construction material based at least in part on the defined local distance offset and/or the defined temporal offset,
wherein the designated thermal pre-treatment and/or the designated thermal post-treatment is based on at least one specified thermal condition for the respective one of the plurality of sequential layers of the construction material, the at least one specified thermal condition including at least one of a heating condition, a cooling condition, a melting condition, and/or a solidification condition of the construction material,
wherein the control information is further configured to control the one or more of the plurality of second irradiation devices independently from the first irradiation device based on which at least one of the one or more second energy beams generated by respective second irradiation devices is guided to lead or tail the first energy beam generated by the first irradiation device, according to local lead or tailing based on the defined local distance offset and/or a defined temporal lead or tailing based on the defined temporal offset, along a same trajectory as the first trajectory over the respective one of the plurality of sequential layers of the construction material that is to be selectively solidified or is selectively solidified, and
wherein the control device controls the energy input into the respective one of the plurality of sequential layers of the construction material by the one or more second energy beams generated by the respective second irradiation devices according to the defined local lead or trailing and/or the defined temporal lead or tailing of the respective one or more second energy beams relative to the first energy beam generated by the first irradiation device.

2. The method of claim 1 , wherein the control device is configured to generate first control information, the first control information configured to control the first irradiation device.

3. The method of claim 1 , wherein the local distance offset and/or the temporal offset comprises a lateral offset relative to the first trajectory.

4. The method of claim 1 , wherein the first energy beam and the one or more second energy beams differ from one another with respect to three or more beam parameters, the three or more beam parameters influencing the energy input to the construction material.

5. The method of claim 4 , wherein the three or more beam parameters comprise: beam intensity, beam focus diameter, and beam velocity over a surface of the construction material.

6. The method of claim 1 , comprising:
detecting, with a detection device, at least one property of the respective one of the plurality of sequential layers of the construction material; and
generating, with the detection device, detection information describing the at least one property of the respective one of the plurality of sequential layers of the construction material.

7. The method of claim 6 , wherein the control device is configured to control at least one beam parameter of the one or more second energy beams based at least in part on the detection information to provide the designated thermal pre-treatment and/or the designated thermal post-treatment.

8. The method of claim 1 , wherein the energy input to the construction material from a first second energy beam exceeds the energy input to the construction material from an additional second energy beam.

9. The method of claim 1 , wherein the local distance offset and/or the temporal offset of a first second energy beam exceeds the local distance offset and/or the temporal offset of an additional second energy beam.

10. The method of claim 1 , wherein, for a first respective one of the plurality of sequential layers of the construction material, the method comprises:
emitting the first energy beam from the first irradiation device, with the first energy beam being configured to selectively solidify the first respective one of the plurality of sequential layers of the construction material; and
emitting the one or more second energy beams from the one or more of the plurality of second irradiation devices, with the one or more second energy beams configured to provide the designated thermal pre-treatment and/or the designated thermal post-treatment of the first respective one of the plurality of sequential layers of the construction material; and
wherein, for a second respective one of the plurality of sequential layers of the construction material, the method comprises:
emitting the first energy beam from the first irradiation device, with the first energy beam configured to provide the designated thermal pre-treatment and/or the designated thermal post-treatment of the second respective one of the plurality of sequential layers of the construction material; and
emitting the one or more second energy beams from the one or more of the plurality of second irradiation devices, with the one or more second energy beams being configured to selectively solidify the second respective one of the plurality of sequential layers of the construction material.

11. The method of claim 1 , wherein, for a first region of a respective one of the plurality of sequential layers of the construction material, the method comprises:
emitting the first energy beam from the first irradiation device, with the first energy beam being configured to selectively solidify the first region of the respective one of the plurality of sequential layers of the construction material; and
emitting the one or more second energy beams from the one or more of the plurality of second irradiation devices, with the one or more second energy beams configured to provide the designated thermal pre-treatment and/or the designated thermal post-treatment of the first region of the respective one of the plurality of sequential layers of the construction material; and
wherein, for a second region of the respective one of the plurality of sequential layers of the construction material, the method comprises:
emitting the first energy beam from the first irradiation device, with the first energy beam c

Assignees

• Cl Schutzrechtsverwaltungs Gmbh
• Concept Laser Gmbh

Inventors

• Pontiller-Schymura Peter
• Trutschel Felix
• Döhler Tim

Classifications

• B29C64/153 Primary

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• B22F10/362

  for preheating · CPC title

• B22F10/364

  for post-heating, e.g. remelting · CPC title

• B22F12/13

  to preheat the material · CPC title