Method of manufacturing tailor welded blanks
US-2016144456-A1 · May 26, 2016 · US
US11911847B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11911847-B2 |
| Application number | US-201916976392-A |
| Country | US |
| Kind code | B2 |
| Filing date | Feb 26, 2019 |
| Priority date | Feb 27, 2018 |
| Publication date | Feb 27, 2024 |
| Grant date | Feb 27, 2024 |
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A method for producing a part includes providing a first and a second precoated sheet (1,2), butt welding the first and second precoated sheets (1) to obtain a blank (15), and heating the blank (15) to a heat treatment temperature at least 10° C. lower than the full austenitization temperature of the weld joint (22) and at least 15° C. higher than a minimum temperature Tmin:Tmin(°C.)=AC3(WJ)-αICmax100(Ac3(WJ)-673-40×Al).whereAc3(WJ) is the full austenitization temperature of the weld joint (22)αICmax=(1-(1+ρ)(max(1;ρ)Ts2-350)(1-β)(ρTs2+Ts1)+β(1+ρ)(3130CFW+750)-350×(1+ρ))×100,whereTS1 and TS2 are the ultimate tensile strengths of the strongest and the weakest substrate after press-hardeningCFW is the carbon content of the filler materialβ is the proportion of filler materialρ is the ratio between the thicknesses of the weakest and the strongest substrateThe method also includes holding the blank (15) at the heat treatment temperature for a time between 2 and 10 minutes; and press-forming the blank (15) into a part and cooling.
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What is claimed is: 1. A method for producing a press-hardened laser welded steel part comprising the following successive steps: providing a first precoated steel sheet and a second precoated steel sheet, each of the first and second precoated steel sheets comprising a steel substrate, at least one of the first and second precoated steel sheets having, on at least one of its main faces, an aluminum-containing precoating comprising at least 50% by weight of aluminum, the first precoated steel sheet having a first thickness and the second precoated steel sheet having a second thickness, the steel substrate of the first precoated steel sheet having, after press-hardening, an ultimate tensile strength greater than the ultimate tensile strength, after press-hardening, of the steel substrate of the second precoated steel sheet, and the product of the first thickness by the ultimate tensile strength, after press-hardening, of the first precoated steel sheet being greater than the product of the second thickness by the ultimate tensile strength, after press-hardening, of the second precoated steel sheet; then butt welding the first precoated steel sheet and the second precoated steel sheet using laser welding so as to obtain a weld joint between the first and second precoated steel sheets thereby obtaining a welded blank, the butt welding step optionally including using a filler material; heating the welded blank to a heat treatment temperature, the heat treatment temperature being at least 10° C. lower than the full austenitization temperature of the weld joint and at least 15° C. higher than a minimum temperature T min , where T min ( ° C . ) = A C 3 ( WJ ) - α IC max 1 0 0 ( A c 3 ( WJ ) - 6 7 3 - 40 × Al ) , where Ac3(WJ) is the full austenitization temperature of the weld joint, in ° C. and Al is the content of aluminum in the weld joint, in wt. %, and α IC max is the maximum intercritical ferrite content of the weld joint, calculated using the following formula: α IC max = ( 1 - ( 1 + ρ ) ( max ( 1 ; ρ ) Ts 2 - 3 5 0 ) ( 1 - β ) ( ρ Ts 2 + T s 1 ) + β ( 1 + ρ ) ( 3 130
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