Fluid-absorbent article

Patent metadata

Field	Value
Publication number	US-11911249-B2
Application number	US-201816483645-A
Country	US
Kind code	B2
Filing date	Jan 29, 2018
Priority date	Feb 6, 2017
Publication date	Feb 27, 2024
Grant date	Feb 27, 2024

Abstract

Provided herein are fluid-absorbent articles, fluid absorbent cores, and fluid-absorbent mixtures with improved properties, especially rewet performance and liquid acquisition. The fluid-absorbent article includes (A) an upper liquid-pervious sheet, (B) a lower liquid-impervious sheet, (C) a fluid-absorbent core including from 60 to 20% by weight fibrous material and from 40 to 80% by weight of at least a first type of water-absorbent polymer particles, (G) and at least a second type of water-absorbent polymer particles (H) based on the sum of water-absorbent polymer particles and fibrous material, (D) an optional acquisition-distribution layer (D) between (A) and (C), (F) other optional components, wherein the first type of water absorbent polymer particles (G) of the fluid-absorbent core (C) have a SFC of at least 20×10−7 cm3·s/g, and wherein the at least second type of water-absorbent polymer particles (H) of the fluid-absorbent core have a sphericity of at least 0.80.

First claim

The invention claimed is:

1. A fluid absorbent article, comprising
(A) an upper liquid-pervious sheet;
(B) a lower liquid-impervious sheet;
(C) a fluid-absorbent core comprising from 60 to 20% by weight fibrous material and from 40 to 80% by weight of water-absorbent polymer particles comprising at least a first type of water-absorbent polymer particles (G) and at least a second type of water-absorbent polymer particles (H) based on the sum of water-absorbent polymer particles and fibrous material; and
(D) an optional acquisition-distribution layer (D) between (A) and (C),
wherein the first type of water absorbent polymer particles (G) of the fluid-absorbent core (C) have a SFC of at least 20×10 −7 cm 3 ·s/g, and wherein the at least second type of water-absorbent polymer particles (H) of the fluid-absorbent core have a sphericity of at least 0.80,
wherein the first type of water-absorbent polymer particles (G) is present of at least 30% by weight within the fluid-absorbent core (C) and is present of at maximum 70% by weight within the fluid-absorbent core (C) based on the sum of water-absorbent polymer particles (G, H), and
wherein the second type of water-absorbent polymer particles (H) is present of at least 30% by weight within the fluid-absorbent core (C) and is present of at maximum 70% by weight within the fluid-absorbent core (C) based on the sum of water-absorbent polymer particles (G, H).

2. A fluid-absorbent article according to claim 1 , wherein the fluid-absorbing core (C) comprises at least two layers (K, L), wherein one of the layers (K) comprises from 60 to 20% by weight fibrous material and 40 to 80% by weight of the first type of water-absorbent polymer particles (G) based on the sum of water-absorbent polymer particles and fibrous material, and the second layer (L) comprises from 60 to 20% by weight fibrous material and 40 to 80% by weight of the second type of water-absorbent polymer particles (H) based on the sum of water-absorbent polymer particles and fibrous material.

3. A fluid-absorbent article according to claim 2 , wherein in the fluid-absorbent core (C), the layer (K) comprising the first type of water-absorbent polymer particles (G) is arranged in z-direction above the layer (L) comprising the second type of water-absorbent polymer particles (H).

4. A fluid absorbent article according to claim 1 , wherein the fluid-absorbent core (C) comprises from 60 to 20% by weight fibrous material and from 40 to 80% by weight of a mixture of the first type of water-absorbent polymer particles (G) and the second type of water-absorbent polymer particles (H) based on the sum of water-absorbent polymer particles and fibrous material.

5. A fluid-absorbent article according to claim 1 , wherein the second type of water-absorbent polymer particles (H) of the fluid-absorbent core (C) have a SFC at maximum of 15×10 −7 cm 3 ·s/g.

6. A fluid-absorbent article according to claim 1 , wherein the second type of water-absorbent polymer particles (H) of the fluid-absorbent core (C) have a SFC at maximum of 5×10 −7 cm 3 ·s/g.

7. A fluid absorbent article according to claim 1 , wherein a production process of the first type of water absorbent polymer particles (G) of the fluid-absorbent core (C) comprises the steps of polymerization of the monomer solution, forming and comminuting a polymer gel, drying and grinding of the polymer.

8. A fluid-absorbent article according to claim 1 , wherein the water absorbent polymer particles (G, H) are surface-postcrosslinked.

9. A fluid-absorbent article according to claim 1 , wherein the first type of water-absorbent polymer particles (G) is present of at least 50% by weight within the fluid-absorbent core (C) based on the sum of water-absorbent polymer particles (G, H).

10. A fluid-absorbent article according to claim 1 , wherein the first type of water-absorbent polymer particles (G) and the second type of water-absorbent polymer particles (H) are present within the fluid-absorbent core (C) in equal amounts by weight.

11. A fluid-absorbent article, according to claim 1 , wherein for the fluid absorbent core (C), a rewet under load (RUL) for a 4th insult is reduced by at least 20% compared to a second fluid absorbent core of a second fluid-absorbent article, wherein the total amount of water-absorbent polymer particles (G and H) in the fluid-absorbent core (C) are replaced by the same amount by weight of the first type of water-absorbent polymer particles (G).

12. A fluid-absorbent article according to claim 1 , wherein for the fluid absorbent core (C), a liquid acquisition time for a 4th insult is reduced by at least 5% compared to a third fluid absorbent core of a third fluid-absorbent absorbent article, wherein the total amount of water-absorbent polymer particles (G and H) are replaced by the same amount by weight of the second type of water-absorbent polymer particles (H).

13. A fluid absorbent article according to claim 1 , wherein the second type of water-absorbent polymer particles (H) have an AUHL of at least 15 g/g.

14. A fluid-absorbent core (C), comprising from 60 to 20% by weight fibrous material and from 40 to 80% by weight of water-absorbent polymer particles comprising at least a first type of water-absorbent polymer particles (G) and at least a second type of water-absorbent polymer particles (H) based on the sum of water-absorbent polymer particles and fibrous material, wherein the first type of water absorbent polymer particles (G) of the fluid-absorbent core (C) have a SFC of at least 20×10 −7 cm 3 ·s/g and wherein the second type of water-absorbent polymer particles (H) of the fluid-absorbent core (C) have a sphericity of at least 0.80, and wherein the first type of water-absorbent polymer particles (G) is present of at least 30% by weight within the fluid-absorbent core (C) and is present of at maximum 70% by weight within the fluid-absorbent core (C) based on the sum of water-absorbent polymer particles (G, H), and wherein the second type of water-absorbent polymer particles (H) is present of at least 30% by weight within the fluid-absorbent core (C) and is present of at maximum 70% by weight within the fluid-absorbent core (C) based on the sum of water-absorbent polymer particles (G, H).

15. A fluid-absorbent core (C) according to claim 14 , wherein the second type of water-absorbent polymer particles (H) of the fluid-absorbent core (C) has a SFC at maximum of 15×10 −7 cm 3 ·s/g.

16. A fluid absorbent core according to claim 14 , wherein a production process of the first type of water absorbent polymer particles (G) of the fluid-absorbent core (C) comprises the steps of polymerization of the monomer solution, forming and comminuting a polymer gel, drying and grinding of the polymer.

17. A fluid-absorbent mixture comprising a first type of water-absorbent polymer particles (G) with a SFC of at least 20×10 −7 cm 3 ·s/g, and a second type of water-absorbent polymer particles (H) with a sphericity of at least 0.80, wherein the second type of water-absorbent polymer particles (H) has a SFC at maximum of 15×10 −7 cm 3 ·s/g;
wherein the first type of water-absorbent polymer particles (G) is present of at least 30% by weight within the fluid-absorbent mixture and is present of at maximum 70% by weight within the fluid-absorbent mixture based on the sum of water-absorbent polymer particles (G, H); and
wherein the second type of water-absorbent polymer particles (H) is present of at least 30% by weight within the fluid-absorbent mixture and is present of at maximum 70% by weight within the fluid-absorbent mixture based on the sum

Assignees

• Basf Se

Inventors

• Daniel Thomas
• Bauduin Christophe
• Baumann Katrin
• Dobrosielska-Oura Katarzyna

Classifications

• A61F13/53 Primary

  characterised by the absorbing medium (A61F13/20 takes precedence) · CPC title

• A61F13/537

  characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer {(A61F13/538 takes precedence)} · CPC title

• A61F2013/15406

  Basis weight · CPC title

• A61F2013/1556

  Water permeability · CPC title

• A61F2013/15959

  by spunbond technique · CPC title