Transmissive concentrated photovoltaic module with cooling system

Patent metadata

Field	Value
Publication number	US-11909352-B2
Application number	US-201716089294-A
Country	US
Kind code	B2
Filing date	Mar 28, 2017
Priority date	Mar 28, 2016
Publication date	Feb 20, 2024
Grant date	Feb 20, 2024

Abstract

A spectrum splitting, transmissive concentrating photovoltaic (tCPV) module is proposed and designed for a hybrid photovoltaic-solar thermal (PV/T) system. The system may be able to fully utilize the full spectrum of incoming sunlight. By utilizing III-V triple junction solar cells with bandgaps of approximately 2.1 eV, 1.7 eV, and 1.4 eV in the module, ultraviolet (UV) and visible light (in-band light) are absorbed and converted to electricity, while infrared (IR) light (out-of-band light) passes through and is captured by a solar thermal receiver and stored as heat. The stored heat energy may be dispatched as electricity or process heat as needed. The tCPV module may have an overall power conversion efficiency exceeding 43.5% for above bandgap (in-band) light under a standard AM1.5D solar spectrum with an average concentration ratio of 400 suns. Passive and/or active cooling methods may be used to keep cells below 110° C. while transmitting >75% of out-of-band light to the thermal receiver, which may attain thermal energy capture at temperatures as high as 500° C. or more. A transparent active cooling system may improve the CPV module efficiency by about 1% (absolute) relative to a passive cooling system by reducing the maximum cell working temperature by about 16° C.

First claim

What is claimed is:

1. An apparatus comprising:
a concentrator;
a transmissive concentrating photovoltaic (tCPV) module;
a thermal receiver; and
a support adapted to position the tCPV module and the thermal receiver along an optical axis of the concentrator such that:
the tCPV module is located between the concentrator and the thermal receiver;
the tCPV module faces the concentrator to receive concentrated sunlight therefrom;
the thermal receiver faces the tCPV module; and
the thermal receiver and the tCPV module are thermally isolated from each other to reduce heat flow therebetween;

the tCPV module comprising:
an optically transmissive substrate having opposed first and second surfaces;
photovoltaic cells for converting a first portion of the concentrated sunlight into electrical energy, the photovoltaic cells being located adjacent to the first surface such that a second portion of the concentrated sunlight that is transmitted through the photovoltaic cells enters the optically transmissive substrate via the first surface; and
an optically transmissive base having opposed third and fourth surfaces, the optically transmissive base forming one or more fluid channels that extend partially into the optically transmissive base from the third surface;
the third surface directly contacting the second surface such that:
(i) the second surface seals the one or more fluid channels;
(ii) optically transparent heat-transfer fluid flowing through the one or more fluid channels directly contacts the second surface to conduct heat away from the optically transmissive substrate; and
(iii) the second portion of the concentrated sunlight is transmitted through the optically transparent heat-transfer fluid to enter the optically transmissive base;

wherein the thermal receiver:
forms an input aperture that faces the fourth surface such that the second portion of the concentrated sunlight, after being transmitted through the optically transmissive base, passes through the input aperture to enter the thermal receiver;
converts, into thermal energy, at least some of the second portion of the concentrated sunlight entering the thermal receiver; and
outputs the thermal energy.

2. The apparatus of claim 1 , wherein the optically transmissive substrate, the photovoltaic cells, the optically transmissive base, and the optically transmissive heat-transfer fluid are at least partially transmissive to the concentrated sunlight.

3. The apparatus of claim 1 , wherein the optically transmissive base is comprised of a material selected from the group consisting of: sapphire, fused quartz, fused silica, and borosilicate glass.

4. The apparatus of claim 1 , wherein a depth of each of the one or more fluid channels is between 50 and 200 microns.

5. The apparatus of claim 1 , wherein:
each fluid channel, of the one or more fluid channels, runs underneath a corresponding row of the photovoltaic cells; and
a width of said each fluid channel is at least a width of the photovoltaic cells in the corresponding row.

6. The apparatus of claim 1 , further comprising:
an inlet manifold for guiding the optically transmissive heat-transfer fluid into the one or more fluid channels; and
an outlet manifold for guiding the optically transmissive heat-transfer fluid out of the one or more fluid channels.

7. The apparatus of claim 1 , further comprising a pump for pumping the optically transmissive heat-transfer fluid through the one or more fluid channels.

8. The apparatus of claim 1 , wherein the optically transmissive heat-transfer fluid comprises one or more of: water, ethylene glycol, and synthetic oil.

9. The apparatus of claim 1 , further comprising a heat exchanger for removing heat from the optically transmissive heat-transfer fluid.

10. A method for converting solar energy, comprising:
concentrating, with the concentrator of the apparatus of claim 1 , incident sunlight into concentrated sunlight;
converting, with the photovoltaic cells of the apparatus, a first portion of the concentrated sunlight into electrical energy;
flowing optically transmissive heat-transfer fluid through the one or more fluid channels of the apparatus;
converting, with the thermal receiver of the apparatus, a second portion of the concentrated sunlight into thermal energy; and
outputting the thermal energy.

11. The method of claim 10 , wherein the optically transmissive heat-transfer fluid comprises one or more of: water, ethylene glycol, and synthetic oil.

12. The method of claim 10 , further comprising:
guiding the optically transmissive heat-transfer fluid into the one or more fluid channels; and
guiding the optically transmissive heat-transfer fluid out of the one or more fluid channels.

13. The method of claim 10 , further comprising pumping the optically transmissive heat-transfer fluid with a pump.

14. The method of claim 13 , further comprising powering the pump with the electrical energy from the photovoltaic cells.

15. The method of claim 10 , further comprising removing, with a heat exchanger, heat from the optically transmissive heat-transfer fluid.

16. The method of claim 10 , wherein a concentration of the concentrated sunlight, at the photovoltaic cells, is 50 suns or higher.

17. The method of claim 10 , further comprising cooling the optically transmissive heat-transfer fluid with a forced-air radiator.

18. The method of claim 17 , further comprising powering the forced-air radiator with the electrical energy from the photovoltaic cells.

19. The method of claim 10 , further comprising moving the support and the concentrator with an actuator.

Assignees

• The Administrators Of The Tulane Educational Fund
• Xu Qi
• Codd Daniel
• Romanin Vince
• Farrar Foley Nicholas David

Inventors

• Escarra Matthew David
• Xu Qi
• Ji Yaping
• Riggs Brian C
• Ollanik Adam
• Islam Kazi M
• Codd Daniel
• Romanin Vince
• Farrar-Foley Nicholas David

Classifications

• H10F77/68

  using gaseous or liquid coolants, e.g. air flow ventilation or water circulation · CPC title

• H10F77/63

  Arrangements for cooling directly associated or integrated with photovoltaic cells, e.g. heat sinks directly associated with the photovoltaic cells or integrated Peltier elements for active cooling · CPC title

• H10F19/80 Primary

  Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells · CPC title

• H10F10/144

  comprising only Group III-V materials, e.g. GaAs,AlGaAs, or InP photovoltaic cells · CPC title

• H10F10/142

  comprising multiple PN homojunctions, e.g. tandem cells · CPC title