Systems and methods to utilize water output of fuel cell systems for evaporative cooling of radiators

Patent metadata

Field	Value
Publication number	US-11909078-B2
Application number	US-202217591532-A
Country	US
Kind code	B2
Filing date	Feb 2, 2022
Priority date	Mar 15, 2021
Publication date	Feb 20, 2024
Grant date	Feb 20, 2024

Abstract

The present disclosure generally relates to systems and methods of using water output from a fuel cell system to aid in heat dissipation and evaporative cooling of radiators.

First claim

What is claimed is:

1. A method of dissipating heat in a system comprising:
passing a coolant used in a fuel cell system through a radiator,
dissipating heat produced by the fuel cell system by using water output from the fuel cell system,
evaporating the water output from the fuel cell system,
operating at least one fan arranged adjacent the radiator to direct air flow toward the radiator,
cooling the radiator by the evaporated water output from the fuel cell system to produce an evaporative cooling effect, and
using a controller that comprises a look ahead power estimator, a fuel cell liquid water estimator, and an evaporative cooling benefit to determine when to create the evaporative cooling effect.

2. The method of dissipating heat in a system of claim 1 , wherein the evaporative cooling effect is a direct evaporative cooling effect, a passive direct evaporative cooling effect, or an indirect evaporative cooling effect.

3. The method of dissipating heat in a system of claim 1 , wherein the evaporative cooling effect is a direct evaporative cooling effect, and wherein the direct evaporative cooling effect comprises a wetted membrane, a mister, or a nozzle.

4. The method of dissipating heat in a system of claim 1 , further comprising collecting the water output produced by the fuel cell system in a sump or a stored water tank before using the water output to create the evaporative cooling effect on the radiator.

5. The method of dissipating heat in a system of claim 4 , further comprising passing the water output collected in the sump or the stored water tank through a pump or an evaporative cooling pad before using the water output to create the evaporative cooling effect on the radiator.

6. The method of dissipating heat in a system of claim 4 , further comprising passing the water output collected in the sump or the stored water tank through a heat exchanger and passing the coolant through the heat exchanger before the coolant is passed through the radiator.

7. The method of dissipating heat in a system of claim 1 , wherein the method further comprises using the controller to determine in real time when to create the evaporative cooling effect.

8. The method of dissipating heat in a system of claim 1 , wherein the controller communicates with sensors providing information including coolant temperature, radiator fan speed, fuel cell power, fuel cell coolant temperature target, sump water level, sump pump speed, and vehicle speed.

9. The method of dissipating heat in a system of claim 1 , wherein the fuel cell liquid water estimator receives input or communication from the look ahead power estimator.

10. A heat dissipating system comprising:
a fuel cell system;
a coolant;
water output from the fuel cell system;
a radiator; and
a wetted membrane located adjacent the radiator;
wherein the water output from the fuel cell system is used to dissipate heat by evaporative cooling of the radiator through which the coolant is passed.

11. The heat dissipating system of claim 10 , wherein the water output from the fuel cell system is passed through a heat exchanger and the wetted membrane.

12. The heat dissipating system of claim 11 , wherein the water output from the fuel cell system is channeled through a nozzle, a mister, or a gap next to the radiator.

13. The heat dissipating system of claim 10 , wherein the radiator is arranged in a first plane and the fuel cell system is arranged in a second plane, and the first plane is lower than the second plane so that gravity directs the water output to the radiator.

14. The heat dissipating system of claim 10 , wherein the water output is collected in a sump and passed through a pump before being passed through the radiator.

15. The heat dissipating system of claim 10 , further comprising a heat exchanger, wherein the water output from the fuel cell system is passed through the heat exchanger and the coolant is passed through the heat exchanger before being passed through the radiator.

16. The heat dissipating system of claim 10 , further comprising at least one radiator fan arranged adjacent the wetted membrane to locate the wetted membrane between the at least one radiator fan and the radiator.

17. The heat dissipating system of claim 10 , further comprising a heat exchanger, wherein the water output from the fuel cell system is passed through the heat exchanger before being passed through the radiator and the coolant is passed through the heat exchanger before being passed through the radiator.

18. The heat dissipating system of claim 10 , further comprising a heat exchanger, wherein the water output from the fuel cell system directly passes through the radiator, and the coolant is passed through the heat exchanger before being passed through the radiator.

19. The heat dissipating system of claim 10 , further comprising a system controller or a thermal management controller for determining in real time when to create an evaporative cooling effect using information including coolant temperature, radiator fan speed, fuel cell power, fuel cell coolant temperature target, sump water level, sump pump speed, and vehicle speed.

Assignees

• Cummins Inc

Inventors

• Koti Archit
• Saha Rohit
• Tripathi Sumit
• Nelson Christopher
• Turlapati Agneya
• Martinez Garcia Jairo A
• Damle Sachin Vinayak
• Deutkar Suhas
• Ottikkutti Pradheepram
• Bahulikar Sunil Suryakant
• Sadawarte Sandesh

Classifications

• H01M8/04029 Primary

  Heat exchange using liquids · CPC title

• H01M8/04059

  Evaporative processes for the cooling of a fuel cell · CPC title

• H01M8/04067

  Heat exchange or temperature measuring elements, thermal insulation, e.g. heat pipes, heat pumps, fins · CPC title

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M8/1004 Primary

  characterised by membrane-electrode assemblies [MEA] (H01M8/12 takes precedence) · CPC title