Lithium secondary battery

Patent metadata

Field	Value
Publication number	US-11909030-B2
Application number	US-202117540052-A
Country	US
Kind code	B2
Filing date	Dec 1, 2021
Priority date	Jul 6, 2018
Publication date	Feb 20, 2024
Grant date	Feb 20, 2024

Abstract

A lithium secondary battery includes a cathode formed from a cathode active material including a first cathode active material particle and a second cathode active material particle, an anode and a separation layer interposed between the cathode and the anode. The first cathode active material particle includes a lithium metal oxide in which at least one metal forms a concentration gradient. The second cathode active material particle includes primary particles having different shapes or crystalline structures from each other.

First claim

What is claimed is:

1. A cathode active material for a lithium secondary battery, comprising:
a first cathode active material particle represented by the following Chemical Formula 1;
Li x M1 a M2 b M3 c O y   [Chemical Formula 1]

wherein in Chemical Formula 1, M1, M2 and M3 independently include at least one element selected from a group consisting of Ni, Co, Mn, Na, Mg, Ca, Ti, V, Cr, Cu, Zn, Ge, Sr, Ag, Ba, Zr, Nb, Mo, Al, Ga and B,
0<x≤1.1, 1.98≤y≤2.02, 0.6≤a≤0.95 and 0.05≤b+c≤0.4, and
a second cathode active material particle represented by the following Chemical Formula 2 or Formula 3;
Li x Ni a Co b Mn c M4 d M5 e O y   [Chemical Formula 2]

wherein in Chemical Formula 2, M4 includes at least one element selected from a group consisting of Ti, Zr, Al, Mg, and Cr; and M5 includes at least one element selected from a group consisting of Sr, Y, W, and Mo; and
0<x<1.5, 1.98≤y≤2.02, 0.313≤a≤0.353, 0.313≤b≤0.353, 0.313≤c≤0.353, 0≤d≤0.03, 0≤e≤0.03, and 0.98≤a+b+c≤1.02,
Li x Ni α Co β Mn γ M4 δ M5εOy  [Chemical Formula 3]

wherein in Chemical Formula 3, M4 includes at least one element selected from a group consisting of Ti, Zr, Al, Mg, and Cr; and M5 includes at least one element selected from a group consisting of Sr, Y, W, and Mo; and
0<x<1.1, 1.98≤y≤2.02, 0.48≤α≤0.52 0.18<β≤0.27, 0.24≤γ≤0.32, 0≤δ≤0.03, 0≤ε≤0.03, and 0.98≤α+β+γ≤1.02,
wherein metal elements except for lithium included in the second cathode active material particle do not have a concentration gradient region between a central portion of the second cathode active material particle and a surface of second cathode active material particle,
wherein the second cathode active material particle includes primary particles being aggregated with each other, the primary particles having different shapes or crystalline structures from each other,
wherein the different shapes include a first shape including a granular shape or a spherical shape and a second shape including a rod shape or a needle shape,
wherein the second cathode active material particle includes a first particle arranged in a central region and a second particle arranged in a peripheral region, and the first particle and the second particle have the different shapes or crystalline structures from each other.

2. The cathode active material for a lithium secondary battery according to claim 1 ,
wherein the first particle has the granular shape or the spherical shape, and the second particle has the rod shape or the needle shape.

3. The cathode active material for a lithium secondary battery according to claim 1 , wherein the central region of the second cathode active material particle includes an area within a region corresponding to 20% to 80% of a radius from a center of the second cathode active material particle.

4. The cathode active material for a lithium secondary battery according to claim 1 , wherein the first cathode active material particle includes a core portion, a shell portion, and a concentration gradient region between the core portion and the shell portion.

5. The cathode active material for a lithium secondary battery according to claim 4 , wherein the core portion and the shell portion each includes a fixed composition.

6. The cathode active material for a lithium secondary battery according to claim 1 , wherein the first cathode active material particle includes a continuous concentration gradient region formed from a center of the first cathode active material particle to a surface of the first cathode active material particle.

7. The cathode active material for a lithium secondary battery according to claim 1 , wherein 0.7≤a≤0.9 and 0.1≤b+c≤0.3 in the Chemical Formula 1.

8. The cathode active material for a lithium secondary battery according to claim 1 ,
wherein M1 is nickel (Ni), M2 is manganese (Mn), and M3 is cobalt (Co).

9. The cathode active material for a lithium secondary battery according to claim 1 , wherein 0.49≤α≤0.51 0.18≤β≤0.22, and 0.28≤γ≤0.32 in the Chemical Formula 3.

10. The cathode active material for a lithium secondary battery according to claim 1 , wherein a blending weight ratio of the first cathode active material particle and the second cathode active material particle is in a range from 9:1 to 1:9.

11. The cathode active material for a lithium secondary battery according to claim 1 , wherein an exothermic peak of the second cathode active material particle is 40 J/g or less at 200° C. or more in a Differential Scanning Calorimetry (DSC) measurement.

12. The cathode active material for a lithium secondary battery according to claim 1 , wherein the first cathode active material particle or the second cathode active material particle further includes a coating on a surface thereof, and the coating includes at least one selected from a group consisting of Al, Ti, Ba, Zr, Si, B, Mg, P, an alloy thereof and an oxide thereof.

13. The cathode active material for a lithium secondary battery according to claim 1 , wherein the first cathode active material particle or the second cathode active material particle further includes a dopant including at least one selected from a group consisting of Al, Ti, Ba, Zr, Si, B, Mg, P, an alloy thereof and an oxide thereof.

Assignees

• Sk Innovation Co Ltd
• Sk On Co Ltd

Inventors

• Kang Min Gu
• Kim Soo Ho
• Do Young Hoon
• Cho Yong Hyun

Classifications

• H01M4/131 Primary

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/366

  as layered products · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title