Method for manufacturing electrode and apparatus for manufacturing electrode

Patent metadata

Field	Value
Publication number	US-11909027-B2
Application number	US-202117511989-A
Country	US
Kind code	B2
Filing date	Oct 27, 2021
Priority date	Nov 18, 2020
Publication date	Feb 20, 2024
Grant date	Feb 20, 2024

Abstract

A method for manufacturing an electrode disclosed herein includes: steps of forming a coating film composed of an electrode material by passing the electrode material through a gap between a rotating first roll and a rotating second roll; adhering the coating film to the second roll and conveying the coating film; and transferring the conveyed coating film onto an electrode current collector conveyed by a conveying device to form an electrode mixture layer composed of the coating film. The speed ratio between a peripheral speed of the second roll and a conveying speed of the electrode current collector is changed by changing the peripheral speed of the second roll on the basis of the thickness of the coating film or the width of the gap. The timing of the change in the speed ratio is allowed to be based on the Equation (1) described in the description.

First claim

What is claimed is:

1. A method for manufacturing an electrode, the method comprising:
forming a coating film composed of an electrode material by passing the electrode material through a gap between a rotating first roll and a rotating second roll, the gap having a width defined by a distance between an outer circumference of the first roll and an outer circumference of the second roll;
adhering the coating film composed of the electrode material to the second roll and conveying the coating film;
measuring the thickness of the coating film adhered to the second roll or measuring the width of the gap;
transferring the conveyed coating film onto an electrode current collector conveyed by a conveying device to form an electrode mixture layer composed of the coating film; and
changing a speed ratio between a peripheral speed of the second roll and a conveying speed of the electrode current collector by changing the peripheral speed of the second roll on the basis of the measured thickness of the coating film or the measured width of the gap; and
calculating a timing of the change in the speed ratio using Equation (1):
t=t _ const ×( B x /B ave )  (1), wherein

(a) when the peripheral speed of the second roll is changed based on the measured thickness of the coating film, the variables in Equation (1) are defined as follows:
t: a waiting time from the measurement of the thickness of the coating film adhered to the second roll to an execution of the peripheral speed change of the second roll;
t_ const : a set value of a waiting time from the measurement of the thickness of the coating film adhered to the second roll to the execution of the peripheral speed change of the second roll;
B x : the measured value of the thickness of the coating film adhered to the second roll;
B ave : an average of measured values of the thickness of the coating film adhered to the second roll;

(b) when the peripheral speed of the second roll is changed based on the measured width of the gap, the variables in Equation (1) are defined as follows:
t: a waiting time from coating film formation in the gap to an execution of peripheral speed change of the second roll;
t_ const : a set value of a waiting time from coating film formation in the gap to the execution of peripheral speed change of the second roll;
B x : the measured value of the gap width;
B ave : an average of measured values of the gap width;

wherein the speed ratio is changed at the calculated timing.

2. The method for manufacturing an electrode according to claim 1 , wherein the electrode material is a wet granulated material.

Assignees

• Prime Planet Energy & Solutions Inc
• Toyota Motor Co Ltd

Inventors

• Mimura Tetsuya
• ENOKIHARA Katsushi

Classifications

• H01M4/0404 Primary

  by coating on electrode collectors · CPC title

• B29C43/24

  Calendering · CPC title

• B29C43/28

  incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles · CPC title

• B29C43/46

  Rollers · CPC title

• B32B5/16

  characterised by features of a layer formed of particles, e.g. chips, powder {or granules (layer formed of natural mineral particles B32B19/00; layer being formed of wood fibres, chips or particles B32B21/02)} · CPC title