Exhaust fans for HVAC system with energy recovery wheel

Patent metadata

Field	Value
Publication number	US-11906184-B2
Application number	US-202217894908-A
Country	US
Kind code	B2
Filing date	Aug 24, 2022
Priority date	Sep 11, 2019
Publication date	Feb 20, 2024
Grant date	Feb 20, 2024

Abstract

A heating, ventilation, and/or air conditioning (HVAC) unit includes an energy recovery wheel, a first exhaust fan configured to draw a first air flow across the energy recovery wheel and discharge the first air flow from the HVAC unit, a second exhaust fan configured to draw a second air flow across the energy recovery wheel and discharge the second air flow from the HVAC unit, and a controller configured to operate the first exhaust fan and the second exhaust fan in an economizer mode and configured to operate the first exhaust fan and suspend operation of the second exhaust fan in an energy recovery mode.

First claim

The invention claimed is:

1. A heating, ventilation, and/or air conditioning (HVAC) unit, comprising:
a first fan and a second fan configured to discharge return air from the HVAC unit in parallel;
an energy recovery wheel configured to transfer heat between outdoor air received by the HVAC unit and the return air; and
a controller configured to:
operate the first fan and the second fan in a first mode of the HVAC unit; and
operate the first fan, operate the energy recovery wheel, and suspend operation of the second fan in a second mode of the HVAC unit.

2. The HVAC unit of claim 1 , wherein the controller is configured to suspend operation of the energy recovery wheel in the first mode of the HVAC unit.

3. The HVAC unit of claim 1 , comprising an energy recovery wheel assembly that comprises the energy recovery wheel and a return air damper configured to direct the return air to bypass the energy recovery wheel in the first mode.

4. The HVAC unit of claim 3 , wherein the energy recovery wheel assembly comprises an outdoor air damper configured to direct the outdoor air to bypass the energy recovery wheel in the first mode.

5. The HVAC unit of claim 1 , wherein the controller is configured to selectively operate the HVAC unit in the first mode and in the second mode based on feedback from one or more sensors, wherein the feedback is indicative of a temperature of the return air, a temperature of the outdoor air, or both.

6. The HVAC unit of claim 1 , wherein the first fan is configured to draw a first flow of return air across the energy recovery wheel, and the second fan is configured to draw a second flow of return air across the energy recovery wheel.

7. A heating, ventilation, and/or air conditioning (HVAC) system, comprising:
a housing;
a plurality of fans configured to discharge return air from the housing;
an energy recovery wheel disposed within the housing, wherein the energy recovery wheel is configured to transfer heat between ambient air received by the housing and the return air; and
a controller configured to operate the energy recovery wheel and suspend operation of a fan of the plurality of fans in an operating mode of the HVAC system.

8. The HVAC system of claim 7 , wherein the plurality of fans is configured to discharge the return air from the housing in parallel with one another.

9. The HVAC system of claim 7 , wherein the operating mode is a first operating mode, and the controller is configured to suspend operation of the energy recovery wheel and operate each fan of the plurality of fans in a second operating mode of the HVAC system.

10. The HVAC system of claim 9 , wherein the HVAC system comprises an energy recovery wheel assembly, and the energy recovery wheel assembly comprises the energy recovery wheel, a first damper configured to direct the ambient air to bypass the energy recovery wheel in the second operating mode, and a second damper configured to direct the return air to bypass the energy recovery wheel in the second operating mode.

11. The HVAC system of claim 7 , wherein the HVAC system comprises:
an economizer configured to direct the ambient air into the housing; and
a partition disposed within the housing to define a first section and a second section within the housing,
wherein the plurality of fans is configured to discharge the return air from the first section, and the economizer is configured to direct the ambient air into the second section.

12. The HVAC system of claim 11 , wherein the operating mode is a first operating mode, the controller is configured to suspend operation of the energy recovery wheel and operate each fan of the plurality of fans in a second operating mode of the HVAC system, and the economizer is configured to direct the ambient air into the second section in the first operating mode and in the second operating mode.

13. The HVAC system of claim 7 , comprising a sensor communicatively coupled to the controller, wherein the controller is configured to operate the HVAC system in the operating mode based on data received from the sensor.

14. The HVAC system of claim 13 , wherein the controller is configured to:
determine a temperature differential between the ambient air and the return air based on the data received from the sensor; and
operate the HVAC system in the operating mode in response to a determination that the temperature differential between the ambient air and the return air exceeds a threshold value.

15. The HVAC system of claim 7 , wherein each fan of the plurality of fans is configured to draw the return air across the energy recovery wheel.

16. A tangible, non-transitory, computer-readable medium, comprising instructions stored thereon, wherein the instructions, when executed by one or more processors, are configured to cause the one or more processors to:
operate each fan of a plurality of fans to discharge return air from a heating, ventilation, and/or air conditioning (HVAC) unit in a first mode of the HVAC unit;
operate an energy recovery wheel in a second mode of the HVAC unit to transfer heat between ambient air and the return air; and
suspend operation of a fan of the plurality of fans in the second mode.

17. The tangible, non-transitory, computer-readable medium of claim 16 , wherein the instructions, when executed by the one or more processors, are configured to cause the one or more processors to:
operate each fan of the plurality of fans in the first mode in response to a determination that a temperature differential between the return air and the ambient air is less than a threshold value; and
operate the energy recovery wheel and suspend the operation of the fan of the plurality of fans in the second mode in response to a determination that the temperature differential between the return air and the ambient air exceeds the threshold value.

18. The tangible, non-transitory, computer-readable medium of claim 16 , wherein the instructions, when executed by the one or more processors, are configured to cause the one or more processors to suspend operation of the energy recovery wheel in the first mode.

19. The tangible, non-transitory, computer-readable medium of claim 16 , wherein the instructions, when executed by the one or more processors, are configured to cause the one or more processors to:
output a first control signal to a relay to cause the relay to supply power to each fan of the plurality of fans in the first mode; and
output a second control signal to the relay to cause the relay to supply power to the energy recovery wheel and to interrupt supply of power to the fan of the plurality of fans in the second mode.

20. The tangible, non-transitory, computer-readable medium of claim 16 , wherein the fan is a first fan, the plurality of fans comprises a second fan, and the instructions, when executed by the one or more processors, are configured to cause the one or more processors to operate a first motor of the first fan and operate a second motor of the second fan independently of one another.

Assignees

• Johnson Controls Tyco IP Holdings LLP

Inventors

• Ferrere Jr Marcel P
• Karkhanis Rajiv K
• Seiler Aron M

Classifications

• F24F11/46 Primary

  Improving electric energy efficiency or saving · CPC title

• F24F11/56

  Remote control · CPC title

• F24F11/63

  Electronic processing · CPC title

• F24F11/74

  for controlling air flow rate or air velocity · CPC title

• F24F12/00

  Use of energy recovery systems in air conditioning, ventilation or screening (with both heat and humidity transfer between supplied and exhausted air F24F3/147) · CPC title