Lighting device

Patent metadata

Field	Value
Publication number	US-11906149-B2
Application number	US-202217830666-A
Country	US
Kind code	B2
Filing date	Jun 2, 2022
Priority date	Aug 16, 2018
Publication date	Feb 20, 2024
Grant date	Feb 20, 2024

Abstract

A lighting device may include a substrate, light sources, a resin layer disposed on the substrate and the light sources, and a phosphor layer disposed on the resin layer. A surface of the resin layer has a flat upper surface and a plurality of side surfaces on an outer side of the flat upper surface. At least one of the plurality of side surfaces of the resin layer has a curved surface. The phosphor layer has a first region disposed on the flat upper surface of the resin layer and a second region disposed on the plurality of side surfaces of the resin layer. Light generated from the plurality of light sources is emitted through the flat upper surface and the curved surface of the resin layer.

First claim

What is claimed is:

1. A lighting device comprising:
a substrate;
a plurality of light sources disposed on the substrate;
a resin layer disposed on the substrate and covering the plurality of light sources; and
a phosphor layer disposed on the resin layer;
wherein three or more of the plurality of light sources are arranged in a column direction,
wherein three or more of the plurality of light sources are arranged in a row direction,
wherein a surface of the resin layer has a flat upper surface and a plurality of side surfaces on an outer side of the flat upper surface,
wherein at least one of the plurality of side surfaces of the resin layer has a curved surface,
wherein the phosphor layer has a first region disposed on the flat upper surface of the resin layer and a second region disposed on the plurality of side surfaces of the resin layer,
wherein the second region extends from an end of the first region to the substrate in a curved surface,
wherein the flat upper surface of the resin layer and the first region of the phosphor layer extend parallel to each other,
wherein the plurality of light sources includes a first light source arranged on an outermost side,
wherein the curved surface of the resin layer and the second region of the phosphor layer overlap the first light source in a vertical direction,
wherein the plurality of light sources includes a second light source, and the flat upper surface of the resin layer and the first region of the phosphor layer overlap the second light source in the vertical direction,
wherein a radius of curvature of the curved surface of the second region is greater than or equal to a sum of a thickness of the resin layer and a thickness of the first region of the phosphor layer in the vertical direction perpendicular to an upper surface of the substrate, and
wherein light generated from the plurality of light sources is emitted through the flat upper surface and the curved surface of the resin layer.

2. The lighting device of claim 1 , wherein each of the plurality of side surfaces of the resin layer has a convex curved surface.

3. The lighting device of claim 2 , wherein the second region of the phosphor layer has a convex curved surface.

4. The lighting device of claim 2 , wherein a corner between two adjacent side surfaces of the plurality of side surfaces of the resin layer has a convex curved surface,
wherein the corner of the resin layer overlaps the first light source in the vertical direction.

5. The lighting device of claim 4 , wherein the phosphor layer has a convex curved region outside the corner of the resin layer.

6. The lighting device of claim 5 , wherein the second region includes a first point horizontally in contact with the substrate from a center of the first light source closest to the side surface of the resin layer, a second point on the curved surface of the resin layer, and a third point where a straight line perpendicular to the substrate passes the center of the first light source, and
wherein a second distance from the center of the first light source to the second point is greater than a first distance from the center of the first light source to the first point, and is smaller than a third distance from the center of the first light source to the third point.

7. The lighting device of claim 6 , wherein the first distance comprises 44% to 55% of a distance between the light sources.

8. The lighting device of claim 7 , wherein the distance between the light sources is in a range of 5.5 mm to 6.5 mm.

9. The lighting device of claim 1 , wherein the sum of the thickness of the resin layer and the thickness of the first region of the phosphor layer is in a range of 5.5 mm to 6.0 mm in the vertical direction.

10. A lighting device comprising:
a substrate;
a plurality of light sources disposed on the substrate;
a resin layer disposed on the substrate and covering the plurality of light sources; and
a phosphor layer disposed on the resin layer;
wherein the plurality of light sources is arranged in three or more rows and three or more columns,
wherein a surface of the resin layer has a flat upper surface and a plurality of side surfaces on an outer side of the flat upper surface,
wherein at least two of the plurality of side surfaces of the resin layer have a curved surface,
wherein the phosphor layer has a first region disposed on the flat upper surface of the resin layer and a second region disposed on the plurality of side surfaces,
wherein the second region extends from an end of the first region to the substrate in a curved surface,
wherein the flat upper surface of the resin layer and the first region of the phosphor layer extend parallel to each other,
wherein the plurality of light sources includes first light sources arranged on an outermost row,
wherein the first light sources in the outermost row overlap the second region of the phosphor layer in a vertical direction, and
wherein the curved surface of the resin layer overlaps the first light sources in the vertical direction,
wherein the plurality of light sources includes a second light source, and the flat upper surface of the resin layer and the first region of the phosphor layer overlap the second light source in the vertical direction,
wherein a radius of curvature of the curved surface of the second region is greater than or equal to a sum of a thickness of the resin layer and a thickness of the first region of the phosphor layer in the vertical direction perpendicular to an upper surface of the substrate.

11. The lighting device of claim 10 , wherein the first light sources are further arranged in the outermost column,
wherein the first light sources arranged in the outermost column overlap the second region of the phosphor layer in the vertical direction.

12. The lighting device of claim 10 , wherein the phosphor layer includes a red ink.

13. The lighting device of claim 10 , wherein the phosphor layer includes a red phosphor.

14. The lighting device of claim 10 , wherein an outer end of the phosphor layer is in contact with a reflective layer of the substrate.

15. The lighting device of claim 10 , wherein a corner region between two adjacent side surfaces of the resin layer has a curved surface,
wherein the phosphor layer is disposed along the curved surface of the corner of the resin layer.

16. The lighting device of claim 15 , wherein an outermost line of the corner region of the resin layer has points having a same distance from a center of a light source that is vertically overlapped with the corner region.

17. The lighting device of claim 10 , wherein the resin layer includes a layer having no impurities therein.

Assignees

• Lg Innotek Co Ltd

Inventors

• Lee Jung Ju
• Han Sa Rum

Classifications

• H10H29/853

  characterised by their shape · CPC title

• H10H29/8515

  not being in contact with the bodies · CPC title

• H10H20/8506

  Containers · CPC title

• H10H20/853

  characterised by their shape · CPC title

• H10H20/8514

  characterised by their shape, e.g. plate or foil · CPC title