Laundry treating appliance having sensors, and methods of operation

Patent metadata

Field	Value
Publication number	US-11905644-B2
Application number	US-202318124298-A
Country	US
Kind code	B2
Filing date	Mar 21, 2023
Priority date	Sep 27, 2019
Publication date	Feb 20, 2024
Grant date	Feb 20, 2024

Abstract

A laundry treating appliance for treating laundry according to an automatic cycle of operation includes a cabinet defining a cabinet interior. A drum is rotatable within the cabinet interior, and at least partially defines a treating chamber. The treating chamber has a treating chamber air inlet and a treating chamber air outlet. A drying air circuit is fluidly coupled to the treating chamber air inlet and to the treating chamber air outlet. The laundry treating appliance can include first and second air temperature sensors, at least a first humidity sensor, and a controller operably coupled with the sensors.

First claim

What is claimed is:

1. A laundry treating appliance for treating a load of laundry according to an automatic cycle of operation, the laundry treating appliance comprising:
a cabinet defining a cabinet interior;
a drum, rotatable within the cabinet interior, and at least partially defining a treating chamber, the treating chamber having a treating chamber air inlet and a treating chamber air outlet;
a drying air circuit fluidly coupled to the treating chamber air inlet and to the treating chamber air outlet;
a plurality of sensors provided in the drying air circuit and each of the plurality of sensors outputting a signal indicative of a characteristic of air in the drying air circuit; and
a controller operably coupled to the plurality of sensors and receiving output from the plurality of sensors, the controller configured to estimate an air flow rate through the drying air circuit based on the output from at least one of the plurality of sensors, the controller configured to determine an outlet air humidity value based on the output from at least one of the plurality of sensors and the air flow rate and the controller configured to determine an evaporation rate of moisture remaining in the load of laundry in the treating chamber based on the outlet air humidity value.

2. The laundry treating appliance of claim 1 , wherein the plurality of sensors includes at least a first air temperature sensor provided in the drying air circuit and outputting a first signal indicative of an inlet air temperature of drying air in the drying air circuit that flows through the treating chamber air inlet.

3. The laundry treating appliance of claim 1 , wherein the plurality of sensors includes at least a second air temperature sensor provided in the drying air circuit and outputting a second signal indicative of an outlet air temperature of the drying air exiting the treating chamber air outlet.

4. The laundry treating appliance of claim 1 , wherein the plurality of sensors includes at least a first humidity sensor provided in the drying air circuit and outputting a third signal indicative of an inlet air humidity value of the drying air entering the treating chamber air inlet.

5. The laundry treating appliance of claim 4 wherein the inlet air humidity value is an inlet air relative humidity value.

6. The laundry treating appliance of claim 5 wherein the controller determines an absolute inlet air humidity value based on an inlet air temperature, an outlet air temperature, and the inlet air relative humidity value.

7. The laundry treating appliance of claim 1 , wherein the controller is further configured to estimate a remaining drying time for the load of laundry based on the outlet air humidity value.

8. The laundry treating appliance of claim 7 wherein the controller further determines a dryness level of the load of laundry based on the evaporation rate of moisture remaining in the load of laundry.

9. The laundry treating appliance of claim 8 wherein the remaining drying time for the load of laundry is estimated based on the dryness level and the evaporation rate of the load of laundry.

10. The laundry treating appliance of claim 1 , wherein the plurality of sensors includes at least a second humidity sensor provided in the drying air circuit and outputting a fourth signal indicative of an outlet air humidity value of the drying air exiting the treating chamber air outlet.

11. The laundry treating appliance of claim 1 wherein the laundry treating appliance is a combination washing and drying treating appliance.

12. The laundry treating appliance of claim 11 , further comprising a tub defining a tub interior, the drum provided within the tub interior, and the tub interior configured to receive wash liquid during a washing cycle of operation.

13. The laundry treating appliance of claim 1 wherein the drying air circuit is a closed loop circuit.

14. The laundry treating appliance of claim 1 wherein the drying air circuit comprises a blower fluidly coupled to the treating chamber, whereby actuation of the blower circulates air through the treating chamber by flowing air from the treating chamber air inlet to the treating chamber air outlet.

15. The laundry treating appliance of claim 14 wherein the air flowing from the treating chamber air inlet to the treating chamber air outlet is returned to the treating chamber air inlet via the drying air circuit.

16. A laundry treating appliance, comprising:
a cabinet defining a cabinet interior;
a drum, rotatable within the cabinet interior, and at least partially defining a treating chamber, the treating chamber having a treating chamber air inlet and a treating chamber air outlet;
a drying air circuit fluidly coupled to the treating chamber air inlet and to the treating chamber air outlet;
a plurality of sensors provided in the drying air circuit and each of the plurality of sensors outputting a signal indicative of a characteristic of air in the drying air circuit; and
a controller operably coupled to the plurality of sensors and receiving output from the plurality of sensors, the controller configured to estimate an air flow rate through the drying air circuit based on the output from at least one of the plurality of sensors and the controller configured to determine an outlet air humidity value of the drying air exiting the treating chamber air outlet.

17. The laundry treating appliance of claim 16 wherein the controller further determines an evaporation rate of moisture remaining in laundry within the treating chamber or estimates a remaining drying time based on the determined outlet air humidity value.

18. A method of operating a laundry treating appliance with a treating chamber for treating a load of laundry according to a drying cycle of operation, the method comprising:
supplying, by a drying air circuit, drying air to the treating chamber during the drying cycle of operation;
sensing, via a plurality of sensors provided in the drying air circuit, at least two characteristics of the drying air in the drying air circuit;
estimating, by a controller, an air flow rate through the treating chamber based on the at least two characteristics;
determining, by the controller, an outlet air humidity value based on the at least two characteristics and the estimated air flow rate; and
determining, by the controller, an evaporation rate of moisture remaining in a load of laundry in the treating chamber based on the outlet air humidity value.

19. The method of claim 18 , further comprising determining, by the controller, a dryness level of the load of laundry based on the evaporation rate of moisture remaining in the load of laundry.

20. The method of claim 19 , further comprising estimating, by the controller, a remaining drying time for the load of laundry based on the dryness level and the evaporation rate of moisture remaining in the load of laundry.

Assignees

• Whirlpool Co

Inventors

• Masters Roy E

Classifications

• D06F58/30 Primary

  Drying processes  (controlling a series of operations in domestic laundry dryers D06F58/32) · CPC title

• D06F29/005

  the other separate apparatus being a drying appliance · CPC title

• D06F33/32

  Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry · CPC title

• D06F34/26

  Condition of the drying air, e.g. air humidity or temperature · CPC title

• D06F58/26

  Heating arrangements, e.g. gas heating equipment (D06F58/18 takes precedence) · CPC title