Method for producing honeycomb structure

Patent metadata

Field	Value
Publication number	US-11904264-B2
Application number	US-202016812682-A
Country	US
Kind code	B2
Filing date	Mar 9, 2020
Priority date	Mar 18, 2019
Publication date	Feb 20, 2024
Grant date	Feb 20, 2024

Abstract

A method for producing a honeycomb structure for fine particle collection filters, the honeycomb structure including a plurality of porous honeycomb structure segments. The method includes joining each of the porous honeycomb segments via a joining material layers by applying a joining material between joining surfaces of each of the porous honeycomb structure segments, through a nozzle portion of a joining material applicator. The nozzle portion of the joining material applicator includes: a joining material introduction port; a joining material discharge space; and a joining material flow path having a bent portion, through which the joining material passes from the joining material introduction port to the joining material discharge space. The joining material flow path of the nozzle portion includes a buffer space configured such that a flow path cross section gradually expands toward the joining material discharge space on a downstream side of the bent portion.

First claim

What is claimed is:

1. A method for producing a honeycomb structure for fine particle collection filters, the honeycomb structure comprising a plurality of porous honeycomb structure segments joined together via joining material layers, each of the porous honeycomb structure segment comprising: partition walls made of a SiC material, the partition walls defining a plurality of cells to form flow paths for a fluid, each of the cells extending from an inflow end face that is an end face on a fluid inflow side to a fluid outflow end face that is an end face on a fluid inflow side; and an outer peripheral wall located at the outermost periphery, the method comprising:
joining each of the porous honeycomb segments via the joining material layers by applying a joining material between joining surfaces of each of the porous honeycomb structure segments, through a nozzle portion of a joining material applicator,
wherein the nozzle portion of the joining material applicator comprises:
a joining material introduction port;
a joining material discharge space having a slit-shaped joining material discharge port for discharging an introduced joining material; and
a joining material flow path having a bent portion, through which the joining material passes from the joining material introduction port to the joining material discharge space; and
wherein the joining material flow path of the nozzle portion comprises a buffer space configured such that a flow path cross section gradually expands toward the joining material discharge space on a downstream side of the bent portion; and
wherein the slit-shaped joining material discharge port has a length of 40 to 60 mm, and a width of from 25 to 45 mm.

2. The method for producing the honeycomb structure according to claim 1 , wherein the buffer space is configured to extend into the joining material discharge space.

3. The method for producing the honeycomb structure according to claim 1 , wherein the joining material discharge space is configured so as to expand a flow path cross section of the joining material from introduction of the joining material from the joining material flow path to discharge through the joining material discharge port.

4. The method for producing the honeycomb structure according to claim 1 , wherein the joining material discharge space is formed by being partitioned with a flat-shaped spacer.

5. The method for producing the honeycomb structure according to claim 1 , wherein the buffer space is formed by being partitioned with a flat-shaped spacer.

6. The method for producing the honeycomb structure according to claim 5 , wherein the buffer space is formed by being partitioned with a plurality of the flat-shaped spacers stacked.

7. The method for producing the honeycomb structure according to claim 6 , wherein a cross section of the flow path of the buffer space partitioned by the plurality of the flat-shaped spacers is increased as it approaches the joining material discharge space.

8. The method for producing the honeycomb structure according to claim 6 , wherein at least one of the plurality of the flat-shaped spacers also serves as a strainer.

Assignees

• Ngk Insulators Ltd

Inventors

• Inoue Jun
• Ishii Yutaka
• Tsutsumi Toshiharu

Classifications

• B01D46/0001 Primary

  Making filtering elements · CPC title

• B01D46/2478

  Structures comprising honeycomb segments · CPC title

• B28B11/006

  Making hollow articles or partly closed articles · CPC title

• C04B37/00

  Joining burned ceramic articles with other burned ceramic articles or other articles by heating {(soldering and welding materials B23K35/24; laminated products B32B, E04C)} · CPC title

• C04B37/003

  by means of an interlayer consisting of a combination of materials selected from glass, or ceramic material with metals, metal oxides or metal salts · CPC title