Hub motor arrangement or vehicle with hub motor arrangement

Patent metadata

Field	Value
Publication number	US-11901796-B2
Application number	US-202218045917-A
Country	US
Kind code	B2
Filing date	Oct 12, 2022
Priority date	Nov 14, 2013
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

A ride-on vehicle, such as for a child, includes a vehicle body and one or more wheels that support the vehicle body relative to a surface. At least one of the wheels includes a hub motor arrangement that provides a drive torque for propelling the vehicle. The hub motor arrangement includes a housing defining an interior space. An axle or other mounting element(s) define an axis of rotation of the housing. Preferably, the axle or other mounting element(s) do not pass completely through the housing. A motor drives the housing through a transmission. Preferably, the motor is a standard, compact motor that is positioned on the axis of rotation and can be laterally offset from a central plane of the housing. In some embodiments, a traction element is carried directly by the housing.

First claim

What is claimed is:

1. A hub motor arrangement, comprising:
a housing comprising an interior space and an axis of rotation;
a first interconnecting member positioned at least partially within the interior space of the housing, the first interconnecting member comprising an arcuate shape;
a second interconnecting member positioned at least partially within the interior space of the housing and configured to engage the first interconnecting member, the second interconnecting member comprising an arcuate shape corresponding to the arcuate shape of the first interconnecting member;
a first lateral support member and a second lateral support member, the second lateral support member spaced from the first lateral support member along the axis of rotation;
a plurality of connecting shafts extending between the first lateral support member and the second lateral support member, each of the plurality of connecting shafts disposed about the axis of rotation;
a plurality of gears comprising a first gear and a second gear, each of the plurality of gears disposed on a respective one of the plurality of connecting shafts;
a motor assembly comprising an outer peripheral surface, wherein each of the plurality of connecting shafts is disposed radially outward relative to the outer peripheral surface;
a motor gear configured to be driven by the motor assembly to drive at least the first gear;
a ring gear configured to be driven by at least the second gear to rotate the housing about the axis of rotation; and
an axle configured to be coupled to a personal mobility vehicle.

2. The hub motor arrangement of claim 1 , wherein the second interconnecting member engages with the first interconnecting member radially inward of the ring gear.

3. The hub motor arrangement of claim 1 , wherein the respective one of the plurality of connecting shafts supporting the first gear is disposed on a circumference centered about the axis of rotation that intersects the first interconnecting member.

4. The hub motor arrangement of claim 1 , wherein the motor assembly occupies the axis of rotation.

5. The hub motor arrangement of claim 4 , wherein the axle comprises a first end outside the housing and a second end inside the housing on the axis of rotation.

6. The hub motor arrangement of claim 1 , wherein the ring gear is a separate component from the housing.

7. The hub motor arrangement of claim 1 , wherein the ring gear is integrated with the housing.

8. The hub motor arrangement of claim 1 , wherein each of the plurality of gears is a spur gear.

9. A hub motor arrangement comprising:
a housing comprising an interior space and an axis of rotation;
a motor assembly comprising an outer peripheral surface;
a motor gear positioned in the interior space and configured to be driven by the motor assembly;
a plurality of shafts disposed radially outward relative to the outer peripheral surface of the motor assembly;
a geartrain comprising a plurality of spur gears each supported by a respective one of the plurality of shafts, the geartrain configured to be driven by the motor gear;
a ring gear rigidly connected with the housing, the ring gear configured to be driven by at least one of the plurality of spur gears such that rotation of the ring gear results in the housing rotating about the axis of rotation; and
an axle configured to support the housing on a personal mobility vehicle.

10. The hub motor arrangement of claim 9 , further comprising:
a first interconnecting member positioned at least partially within the interior space of the housing; and
a second interconnecting member positioned at least partially within the interior space of the housing and configured to engage the first interconnecting member radially inward relative to the ring gear.

11. The hub motor arrangement of claim 10 , wherein the first and the second interconnecting members comprise complimentary arcuate shapes.

12. The hub motor arrangement of claim 10 , wherein the respective one of the plurality of shafts supporting one spur gear of the plurality of spur gears is disposed on a circumference centered about the axis of rotation that intersects the first interconnecting member.

13. The hub motor arrangement of claim 9 , wherein the motor assembly occupies the axis of rotation.

14. The hub motor arrangement of claim 13 , wherein the axle comprises a first end outside the housing and a second end inside the housing, the axle occupying the axis of rotation.

15. A hub motor arrangement, comprising:
a housing comprising an interior space;
a first interconnecting member positioned at least partially within the interior space of the housing, the first interconnecting member comprising an arcuate shape;
a second interconnecting member positioned at least partially within the interior space of the housing and configured to engage the first interconnecting member, the second interconnecting member comprising an arcuate shape corresponding to the arcuate shape of the first interconnecting member;
a plurality of shafts disposed about an axis of rotation of the hub motor arrangement;
a plurality of gears comprising a double spur gear with a first portion and a second portion, the first portion comprising a diameter smaller than a diameter of the second portion, wherein each of the plurality of gears is disposed on a respective one of the plurality of shafts;
a motor assembly;
a motor gear configured to be driven by the motor assembly and to drivingly engage the second portion of the double spur gear; and
a ring gear configured to be driven by at least one of the plurality of gears.

16. The hub motor arrangement of claim 15 , wherein the motor assembly occupies the axis of rotation.

17. The hub motor arrangement of claim 16 , further comprising an axle occupying the axis of rotation, the axle comprising a first end outside the housing and a second end inside the housing.

18. The hub motor arrangement of claim 15 , wherein the second interconnecting member engages with the first interconnecting member radially inward of the ring gear.

19. The hub motor arrangement of claim 15 , wherein the respective one of the plurality of shafts supporting one gear of the plurality of gears is disposed on a circumference centered about the axis of rotation that intersects the first interconnecting member.

20. The hub motor arrangement of claim 15 , wherein the ring gear is integrated with the housing.

Assignees

• Razor Usa Llc

Inventors

• Huang Joey Chih-Wei

Classifications

• H02K7/08 Primary

  Structural association with bearings · CPC title

• B60B9/26

  comprising resilient spokes · CPC title

• B60K17/145

  the electric gearing being disposed in or adjacent to traction wheel · CPC title

• B60L50/60

  using power supplied by batteries (in combination with fuel cells B60L50/75) · CPC title

• B62K3/002

  without a seat, i.e. the rider operating the vehicle in a standing position, e.g. non-motorized scooters; non-motorized scooters with skis or runners · CPC title