Stator for an electric machine having insulation paper for a stator winding

Patent metadata

Field	Value
Publication number	US-11901786-B2
Application number	US-202217585604-A
Country	US
Kind code	B2
Filing date	Jan 27, 2022
Priority date	Feb 10, 2021
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

A stator for an electric machine provided for purely electrically driving a motor vehicle is provided with a stator body forming stator grooves, a stator winding through which current can flow, which engages in the respective stator groove and axially protrudes from the stator groove, for forming an electromagnetic rotating field and an insulation paper, which is provided in the stator groove between the stator winding and the stator body, for electrically insulating the stator winding from the stator body, wherein the insulation paper protrudes from the stator groove, wherein the insulation paper is provided with an additional layer on the surface thereof for providing a higher creepage resistance compared to the surface of the insulation paper without the additional layer.

First claim

The invention claimed is:

1. A stator for an electric machine provided for purely electrically driving a motor vehicle, comprising:
a stator body forming a plurality of stator grooves,
a stator winding through which current can flow, which engages a respective stator groove of the plurality of stator grooves and axially protrudes from the stator groove, for forming an electromagnetic rotating fields, and
an insulation layer including an insulation paper and an additional layer separate from the insulation paper provided on a surface of the insulation paper, which is provided in the stator groove between the stator winding and the stator body, for electrically insulating the stator winding from the stator body, wherein the insulation layer protrudes from the stator groove,
wherein the additional layer provides a higher creepage resistance compared to the surface of the insulation paper without the additional layer.

2. The stator as claimed in claim 1 , wherein the insulation layer has a higher creepage resistance outside of the stator groove than inside the stator groove owing to the additional layer.

3. The stator as claimed in claim 1 , wherein the additional layer is provided only outside of the stator groove.

4. The stator as claimed in claim 1 , wherein the additional layer is provided only on an outer side of the insulation paper facing away from the stator winding or only both on an outer side facing away from the stator winding and on an end side of the insulation paper facing away from the stator body.

5. The stator as claimed in claim 1 , wherein the additional layer belongs at least to the insulating material group Ma or to the insulating material group II according to IEC 60112 using solution A.

6. The stator as claimed in claim 1 , wherein the additional layer has a CTI value of ≥175 according to IEC 60112 using solution A.

7. The stator as claimed in claim 1 , wherein a surface of the insulating paper without the additional layer belongs to the insulating material group II or to the insulating material group Ma according to IEC 60112 using solution A.

8. The stator as claimed in claim 1 , wherein the additional layer is produced from a plastic.

9. The stator as claimed in claim 8 , wherein the additional layer is produced from epoxy resin or polyester resin.

10. The stator as claimed in claim 8 , wherein the plastic is PE, PTFE, PBT, and/or a resin.

11. The stator as claimed in claim 1 , wherein the insulation paper bears against the stator winding and/or is adhesively bonded to the stator winding.

12. The stator as claimed in claim 1 , wherein the insulation paper is pressed onto the stator body.

13. The stator as claimed in claim 1 , wherein the additional layer has a CTI value such that 175≤CTI≤800 according to IEC 60112 using solution A.

14. The stator as claimed in claim 1 , wherein the additional layer has a CTI value such that 400≤CTI≤600 according to IEC 60112 using solution A.

15. The stator as claimed in claim 1 , wherein the additional layer is configured to be applied to the insulation paper as a coating.

16. The stator as claimed in claim 1 , wherein the additional layer covers an axial end of the insulation paper.

17. The stator as claimed in claim 16 , wherein the additional layer forms a corner around the axial end of the insulation paper.

18. A stator for an electric machine provided for purely electrically driving a motor vehicle, comprising:
a stator body forming a plurality of stator grooves,
a stator winding through which current can flow, which engages a respective stator groove of the plurality of stator grooves and axially protrudes from the stator groove, for forming an electromagnetic rotating field, and
an insulation paper, which is provided in the stator groove between the stator winding and the stator body, for electrically insulating the stator winding from the stator body, wherein the insulation paper protrudes from the stator groove,
wherein the insulation paper is provided with an additional layer on a surface of the insulation paper for providing a higher creepage resistance compared to the surface of the insulation paper without the additional layer, and
wherein the additional layer is configured to be applied to the insulation paper as a coating.

19. A stator for an electric machine provided for purely electrically driving a motor vehicle, comprising:
a stator body forming a plurality of stator grooves,
a stator winding through which current can flow, which engages a respective stator groove of the plurality of stator grooves and axially protrudes from the stator groove, for forming an electromagnetic rotating field, and
an insulation paper, which is provided in the stator groove between the stator winding and the stator body, for electrically insulating the stator winding from the stator body, wherein the insulation paper protrudes from the stator groove,
wherein the insulation paper is provided with an additional layer on a surface of the insulation paper for providing a higher creepage resistance compared to the surface of the insulation paper without the additional layer, and
wherein the additional layer covers an axial end of the insulation paper.

20. The stator as claimed in claim 19 , wherein the additional layer forms a corner around the axial end of the insulation paper.

Assignees

• Porsche Ag

Inventors

• Hubert Thomas
• Schmidt Stefan
• Schneider Joerg

Classifications

• H02K3/345 Primary

  between conductor and core, e.g. slot insulation · CPC title

• H02K3/30

  Windings characterised by the insulating material · CPC title

• H02K3/48

  in slots · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K3/32 Primary

  Windings characterised by the shape, form or construction of the insulation · CPC title