Brushless electrical machine

Patent metadata

Field	Value
Publication number	US-11901781-B2
Application number	US-201817280652-A
Country	US
Kind code	B2
Filing date	Dec 18, 2018
Priority date	Dec 18, 2018
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

A brushless electrical machine, in particular, a brushless d.c. motor, having a housing, at least one rotor, which is positioned on a shaft rotationally mounted in the housing, and a stator attached to the housing; the rotor being assigned a rotor position detection device, which operates contactlessly and includes a multipole magnetic ring positioned on the shaft in a rotatably fixed manner and at least one sensor, which is sensitive to magnetic fields and is attached to the housing radially with respect to the outer circumference of the magnetic ring. The number of pole pairs of the rotor and the number of pole pairs of the magnetic ring are coprime.

First claim

What is claimed is:

1. A brushless electrical machine, comprising:
a housing;
at least one rotor, which is positioned on a shaft for being rotationally moved in the housing by a motor;
a stator attached to the housing; and
a rotor position detection device, the rotor being assigned the rotor position detection device, the rotor position detection device being configured to operate contactlessly and includes a multipole magnetic ring positioned on the shaft in a rotatably fixed manner, and at least one sensor, which is sensitive to magnetic fields and is attached to the housing radially with respect to an outer circumference of the magnetic ring; and
a control unit
wherein:
a number (x) of pole pairs of the rotor and a number (y) of pole pairs of the magnetic ring are coprime; and
the control unit is configured to, upon the motor being switched on, determining in which of a plurality of predefined angular segments an angular position of the rotor is located;
each of the plurality of predefined angular segments includes a respective range of degrees, with a combination of the respective ranges totaling 360°;
the determining is performed by executing a program that predefines:
an algorithmic sequence of steps of (a) respective outputs of current corresponding to respective target movements of the rotor in respective predefined directions by a respective number of degrees and (b) respective subsequent determinations of whether the rotor moved in the respective predefined directions to which the respective outputs correspond; and
different combinations of, during the sequence of steps, determinations of the rotor, in response to the respective outputs of current, (a) moving in the respective predefined directions, (b) moving opposite to the respective predefined directions, and (c) not moving in response to the respective outputs of current as indicating the rotor to be positioned in a respective one of the plurality of predefined angular segments, the predefined different combinations including, for each of the predefined angular segments, at least one respective combination that, when determined by the control unit to occur, results in a respective determination by the control unit of the rotor being positioned in the respective predefined angular segment.

2. The brushless electrical machine as recited in claim 1 , wherein the brushless electrical machine is a brushless d.c. motor.

3. The brushless electrical machine as recited in claim 1 , wherein the number x of pole pairs of the rotor is 4.

4. The brushless electrical machine as recited in claim 1 , wherein the number of pole pairs y of the magnetic ring is 5.

5. The brushless electrical machine as recited in claim 1 , wherein the number of pole pairs of y the magnetic ring determines a number of the angular segments that are predefined for the determination of the angular position of the rotor detection device.

6. The brushless electrical machine as recited in claim 1 , wherein the first one of the target movements is a turn of the rotor in a first direction of rotation, into the first of the segments.

7. The brushless electrical machine as recited in claim 6 , wherein the second one of the target movements is a turn of the rotor by two of the predefined segments in a direction of rotation opposite to the first one of the target movements.

8. The brushless electrical machine as recited in claim 7 , wherein the control unit is configured to perform another of the current outputs having a target movement of the rotor la one of the angular segments in a same direction as the first one of the target movements when the program defines that the rotor is determined to be in the second of the segments.

9. The brushless electrical machine as recited in claim 1 , wherein a total number of the predefined angular segments equals the number y of pole pairs of the magnetic ring.

10. The brushless electrical machine as recited in claim 1 , wherein, for each of the target movements of the algorithmic sequence, the respective number of degrees of the respective target movement is a respective multiple of (360°/(x*y)).

11. The brushless electrical machine as recited in claim 1 , wherein the combinations predefined by the program include:
(i) a determination that the rotor did not move in response to the output of current corresponding to a first one of the target movements defined to occur first-in-time in the algorithmic sequence of steps, in response to which the control unit is programmed by the program to determine that the rotor is in a first of the segments;
(ii) a determination that the rotor moved according the first one of the target movements, followed by a further one of the outputs of current to move the rotor with a second one of the target movements, followed by a determination that the rotor moved in a direction opposite to the second one of the target movements, in response to which the control unit is programmed by the program to determine that the rotor is in a second of the segments;
(iii) a determination that the rotor moved according the first one of the target movements, followed by the further one of the outputs of current to move the rotor with the second one of the target movements, followed by a determination that the rotor did not move in the direction opposite to the second one of the target movements, in response to which the control unit is programmed by the program to determine that the rotor is in a third of the segments;
(iv) a determination that the rotor moved in a direction opposite to the first one of the target movements in response to the output of current corresponding to the first one of the target movements, followed by the further one of the outputs of current to move the rotor with the second one of the target movements, followed by a determination that the rotor did not move according to the second one of the target movements, in response to which the control unit is programmed by the program to determine that the rotor is in a fourth of the segments; and
(v) a determination that the rotor moved in the direction opposite to the first one of the target movements in response to the output of current corresponding to the first one of the target movements, followed by the further one of the outputs of current to move the rotor with the second one of the target movements, followed by a determination that the rotor moved according to the second one of the target movements in response to the output of current corresponding to the second one of the target movements, in response to which the control unit is programmed by the program to cause a third one of the outputs of current and determine that the rotor is in a fifth of the segments.

Assignees

• Bosch Gmbh Robert

Inventors

• Binder Christian
• Fuchs Oliver

Classifications

• H02K29/08 Primary

  using magnetic effect devices, e.g. Hall-plates, magneto-resistors (H02K29/12 takes precedence) · CPC title

• H02K11/215 Primary

  Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02P2203/03

  Determination of the rotor position, e.g. initial rotor position, during standstill or low speed operation · CPC title