Rotating electrical machine

Patent metadata

Field	Value
Publication number	US-11901772-B2
Application number	US-201817276538-A
Country	US
Kind code	B2
Filing date	Nov 27, 2018
Priority date	Nov 27, 2018
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

A rotor core of a rotating electrical machine has interpole bridges each disposed on an outer circumferential side with respect to a permanent magnet in a non-magnetic portion between the poles, and interpole diameter bridges each surrounded by two permanent magnets and an interpole bridge. The outer circumferential surface of each interpole bridge is formed by a first flat surface. Thus, a path of a magnetic flux passing through a magnetic gap is lengthened, so that a q-axis inductance is reduced. In addition, a width in a radial direction of each interpole bridge and a width in a circumferential direction of each interpole diameter bridge are constant, and each interpole bridge and each interpole diameter bridge are disposed so as to be perpendicular to each other to form a T shape. Thus, the concentration of stress during press-fitting of the permanent magnet into a magnet hole can be reduced.

First claim

The invention claimed is:

1. A rotating electrical machine comprising:
a rotor having a rotor core provided with a plurality of magnet holes in a circumferential direction, and permanent magnets embedded in the magnet holes and forming magnetic poles; and
a stator having a plurality of tooth portions which are disposed in the circumferential direction and on which coils are wound, wherein
the rotor is disposed on an inner circumferential side of the stator with a magnetic gap therebetween,
an outer circumferential portion of the rotor core has petal portions disposed so as to correspond to the respective magnetic poles and each having an arc shape with a diameter smaller than a rotor diameter, and interpole bridges each located at a non-magnetic portion between the adjacent magnetic poles and disposed on an outer circumferential side with respect to the permanent magnets,
the interpole bridges each have an outer circumferential surface facing the magnetic gap and formed by two flat surfaces, and
the two flat surfaces are arranged at an angle to each other such that a connection portion between the two flat surfaces is recessed with respect to the magnetic gap.

2. The rotating electrical machine according to claim 1 , wherein
the rotor core has interpole diameter bridges each disposed between the two permanent magnets forming the adjacent magnetic poles, and
a center line in the circumferential direction of each of the interpole diameter bridges coincides with a center line in the circumferential direction of the non-magnetic portion.

3. The rotating electrical machine according to claim 2 , wherein each of the interpole diameter bridges has a constant width in the circumferential direction.

4. The rotating electrical machine according to claim 2 , wherein
the rotor core includes a plurality of magnetic core sheets stacked in an axial direction, and
the width in the circumferential direction of each of the interpole diameter bridges is larger than a thickness in the axial direction of each of the core sheets.

5. The rotating electrical machine according to claim 2 , further comprising a flux barrier for blocking a leakage magnetic flux of the permanent magnet, in each of regions surrounded by the interpole bridges, the interpole diameter bridges, and end faces in the circumferential direction of the permanent magnets.

6. The rotating electrical machine according to claim 2 , wherein the interpole diameter bridges have projections projecting in the circumferential direction.

7. The rotating electrical machine according to claim 1 , wherein
the rotor core includes a plurality of magnetic core sheets stacked in an axial direction, and
a width measured in a radial direction of each of the interpole bridges is larger than a thickness in the axial direction of each of the core sheets.

8. A rotating electrical machine comprising:
a rotor having a rotor core provided with a plurality of magnet holes in a circumferential direction, and permanent magnets embedded in the magnet holes and forming magnetic poles; and
a stator having a plurality of tooth portions which are disposed in the circumferential direction and on which coils are wound, wherein
the rotor is disposed on an inner circumferential side of the stator with a magnetic gap therebetween,
an outer circumferential portion of the rotor core has petal portions disposed so as to correspond to the respective magnetic poles and each having an arc shape with a diameter smaller than a rotor diameter, and interpole bridges each located at a non-magnetic portion between the adjacent magnetic poles and disposed on an outer circumferential side with respect to the permanent magnets,
the interpole bridges each have an outer circumferential surface facing the magnetic gap and formed by two flat surfaces, and
the two flat surfaces are arranged at an angle to each other such that a connection portion between the two flat surfaces projects with respect to the magnetic gap.

9. The rotating electrical machine according to claim 1 , wherein a width in the circumferential direction of each of the petal portions is equal to or smaller than a width in the circumferential direction of each of the permanent magnets.

10. The rotating electrical machine according to claim 1 , wherein each of the permanent magnets is a rectangular parallelepiped having a rectangular cross-sectional shape perpendicular to the axial direction.

11. The rotating electrical machine according to claim 1 ,
wherein the magnetic poles are each formed by a plurality of the permanent magnets.

12. The rotating electrical machine according to claim 1 , wherein the petal portions each have a slit extending in the radial direction between the permanent magnet and the magnetic gap.

13. The rotating electrical machine according to claim 12 , wherein
a plurality of the slits are located so as to be axisymmetric with respect to a center line in the circumferential direction of the magnetic pole, and
when angles θ of 90° or less formed between the slits and an end face in the radial direction of the permanent magnet are denoted by θ1, θ2, . . . θn in order from the slit closest to the center line in the circumferential direction of the magnetic pole, θ1≥θ2≥ . . . ≥θn is satisfied.

14. The rotating electrical machine according to claim 12 , wherein
the rotor core includes a plurality of magnetic core sheets stacked in the axial direction, and
a length measured in the radial direction between an end of the slit and an outer circumferential surface of the petal portion is larger than a thickness in the axial direction of each of the core sheets.

Assignees

• Mitsubishi Electric Corp

Inventors

• Okazaki Kodai
• Motoyoshi Kenta
• Takizawa Yuji
• Ikeda Hiroko
• Sasaki Hidenori
• HIROTANI Yu
• Akutsu Satoru
• Okazaki Masafumi
• SUGI Natsumi

Classifications

• H02K1/2766 Primary

  having a flux concentration effect · CPC title

• H02K29/03

  with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K1/276 Primary

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title