Increasing reactant utilization in Fe/V flow batteries

Patent metadata

Field	Value
Publication number	US-11901598-B2
Application number	US-202217651116-A
Country	US
Kind code	B2
Filing date	Feb 15, 2022
Priority date	Feb 15, 2022
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

A method and a system for using flow cell batteries with mixed Fe/V electrolytes are provided. An exemplary method includes flowing an anolyte through a first channel in an electrochemical cell, wherein the first channel is formed in the space between an anode current collector and an ion exchange membrane. A catholyte is flowed through a second channel in the electrochemical cell, wherein the second channel is formed in the space between a cathode current collector and the ion exchange membrane, wherein the first channel and the second channel are separated by an ion exchange membrane, and wherein the catholyte includes a mixed electrolyte including both iron and vanadium ions. Ions are flowed through the ion exchange membrane to oxidize the anolyte and reduce the catholyte. An electric current is generated between the anode current collector and the cathode current collector.

First claim

What is claimed is:

1. A flow cell battery, comprising:
an electrochemical cell, wherein the electrochemical cell comprises:
an ion exchange membrane;
an anode current collector;
a cathode current collector, wherein a space between the ion exchange membrane and the anode current collector forms a first channel, a space between the ion exchange membrane and the cathode current collector forms a second channel, and wherein the ion exchange membrane is configured to allow ions to pass between the first channel and the second channel;
a first tank configured to flow an anolyte through the first channel at a first rate; and
a second tank configured to flow a catholyte through the second channel at a second rate, wherein the catholyte comprises 1.25 molar (M) V, 1.25 M Fe, 6.6 M Cl − , and 0.8 M SO 4 2− .

2. The flow cell battery of claim 1 , wherein the first rate is greater than the second rate.

3. The flow cell battery of claim 1 , wherein a ratio between the first and the second rate is 3:2.

4. The flow cell battery of claim 1 , further comprising a pump configured to flow the anolyte through the first channel at the first rate and a pump to flow the catholyte through the second channel at the second rate.

5. The flow cell battery of claim 1 , wherein the anolyte comprises both vanadium ions and iron ions.

6. The flow cell battery of claim 1 , wherein the catholyte is the same as the anolyte.

7. The flow cell battery of claim 1 , wherein the anode current collector is a carbon-based electrode.

8. The flow cell battery of claim 1 , wherein the cathode current collector is a carbon-based electrode.

9. The flow cell battery of claim 1 , wherein the first channel comprises a porous electrode material.

10. The flow cell battery of claim 9 , wherein the porous electrode material is felt or Rainey nickel.

11. The flow cell battery of claim 1 , wherein the second channel comprises a porous electrode material.

12. The flow cell battery of claim 11 , wherein the porous electrode material is felt or Rainey nickel.

13. The flow cell battery of claim 1 , further comprising a load connected between the anode current collector and the cathode current collector.

14. The flow cell battery of claim 1 , further comprising a power supply connected to the anode current collector and the cathode current collector.

15. The flow cell battery of claim 1 , wherein the catholyte comprises between 50% and 60% of the vanadium ions in a V 5+ oxidation state.

16. A method of producing electric current, comprising:
flowing an anolyte through a first channel in an electrochemical cell, wherein the first channel is formed in the space between an anode current collector and an ion exchange membrane;
flowing a catholyte through a second channel in the electrochemical cell, wherein the second channel is formed in the space between a cathode current collector and the ion exchange membrane, wherein the first channel and the second channel are separated by an ion exchange membrane, and wherein the catholyte comprises a mixed electrolyte comprising iron ions vanadium ions, 6.6 M Cl − ions, and 0.8 M SO 4 2− ions;
flowing ions through the ion exchange membrane to oxidize the anolyte and reduce the catholyte; and
generating an electric current between the anode current collector and the cathode current collector.

17. The method of claim 16 , comprising flowing the catholyte through the second channel at a rate that is 3/2 the rate of the flow of the anolyte through the first channel.

18. The method of claim 16 , comprising:
making the mixed electrolyte to comprise an equimolar solution of between 1.25 molar (M) and 1.5 M vanadium ions and between 1.25 M and 1.5 M iron ions; and
using the mixed electrolyte as the catholyte.

19. The method of claim 18 , comprising using the mixed electrolyte as the anolyte.

Assignees

• Saudi Arabian Oil Co

Inventors

• Hammad Ahmad D
• Amr Issam T
• Yang Zhenguo
• Liu Yueqi

Classifications

• H01M2300/0005

  Acid electrolytes · CPC title

• H01M4/8605

  Porous electrodes · CPC title

• H01M4/96

  Carbon-based electrodes · CPC title

• H01M8/04216

  characterised by the choice for a specific material, e.g. carbon, hydride, absorbent · CPC title

• H01M8/04186

  of liquid-charged or electrolyte-charged reactants · CPC title