Ion conductor, and positive electrode, solid electrolyte, and lithium battery each including the ion conductor, and method of preparing the ion conductor

Patent metadata

Field	Value
Publication number	US-11901544-B2
Application number	US-202016876605-A
Country	US
Kind code	B2
Filing date	May 18, 2020
Priority date	Dec 2, 2019
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

An ion conductor including: at least one oxide represented by Formulae 1 to 3Li4±xM1−x′M′x′O4   Formula 1wherein in Formula 1,0≤x≤1 and 0≤x′≤1 ,M is a Group 4 element,M′ is an element of Group 2, an element of Group 3, an element of Group 5, an element of Group 12, an element of Group 13, a vacancy, or a combination thereof, with the proviso that when M is Zr, then x≠0, x′≠0 and M′ is Be, Ca, Sr, Ba, Ra, Cd, Hg, Cn, Ga, In, TI, an element of Group 3, an element of Group 5, or a combination thereof;Li4−yM″O4−yA′y   Formula 2wherein in Formula 2, M″ is a Group 4 element, A′ includes at least one halogen, with the proviso that when M″ is Zr, y≠0,Li4+4zM′″1−zO4   Formula 3wherein in Formula 3, 0<z<1, and M″′ is a Group 4 element.

First claim

What is claimed is:

1. An ion conductor comprising:
at least one oxide represented by Formulae 1 to 3
Li 4±x M 1−x′ M′ x′ O 4   Formula 1

wherein in Formula 1,
0≤x≤1 and 0≤x′≤1 ,
M is Zr, Hf, or a combination thereof, and
M′ is Y, Al, Ta, Mg, Zn, or a combination thereof,
with the proviso that when M is Zr, then x≠0, and M′ is Ta, or a combination of Y and Ta;
Li 4−y M″O 4−y A′ y   Formula 2

wherein in Formula 2,
0≤y≤1,
M″ is a Group 4 element, and
A′ may include at least one halogen;
Li 4+4z M′″ 1−z O 4   Formula 3

wherein in Formula 3,
0<z<1, and
M″′ is a Group 4 element,
wherein the ion conductor has an ionic conductivity of about 2×10 −7 mS/cm or more at about 60° C.

2. The ion conductor of claim 1 , wherein any of M″ and M′″ are Zr, Hf, or a combination thereof.

3. The ion conductor of claim 1 , wherein M′ is Y, Ta, or a combination thereof.

4. The ion conductor of claim 1 , wherein x and x′ are each independently from greater than 0 to about 0.5.

5. The ion conductor of claim 1 , wherein y is from greater than 0 to about 0.5.

6. The ion conductor of claim 1 , wherein z is from greater than 0 to about 0.5.

7. The ion conductor of claim 1 , wherein the ion conductor is Li 3.8 Zr 0.8 Ta 0.2 O 4 , Li 3.9 ZrF 0.1 O 3.9 , Li 3.8 ZrF 0.2 O 3.8 , Li 3.5 ZrF 0.5 O 3.5 , Li 3.9 ZrCl 0.1 O 3.9 , Li 3.8 ZrCl 0.2 O 3.8 , Li 3.5 ZrCl 0.5 O 3.5 , Li 4.2 Hf 0.8 Y 0.2 O 4 , Li 4.2 Hf 0.8 Al 0.2 O 4 , Li 3.8 Hf 0.8 Ta 0.2 O 4 , Li 4.2 Hf 0.9 Mg 0.1 O 4 , Li 4.2 Hf 0.9 Zn 0.1 O 4 , Li 3.9 HfF 0.1 O 3.9 , Li 3.8 HfF 0.2 O 3.8 , Li 3.5 HfF 0.5 O 3.5 , Li 3.9 HfCL 0.1 O 3.9 , Li 3.8 HfCl 0.2 O 3.8 , Li 3.5 HfCl 0.5 O 3.5 , Li 4.4 Zr 0.9 O 4 , Li 4.4 Hf 0.9 O 4 , pr a combination thereof.

8. The ion conductor of claim 1 , wherein the ion conductor has an ionic conductivity of about 4.5×10 −7 mS/cm or more at about 60° C.

9. The ion conductor of claim 1 , wherein the ion conductor is a solid ion conductor.

10. A positive electrode comprising:
a positive active material layer; and
the ion conductor according to claim 1 .

11. The positive electrode of claim 10 ,
wherein the ion conductor is in the form of a single layer or multiple layers on a surface of the positive active material layer.

12. A solid electrolyte comprising:
the ion conductor according to claim 1 , wherein the solid electrolyte is in the form of a single layer or multiple layers.

13. A lithium battery comprising:
a positive electrode layer comprising a positive active material layer;
a negative electrode layer comprising lithium metal; and
the solid electrolyte according to claim 12 disposed between the positive electrode layer and the negative electrode layer.

14. The lithium battery of claim 13 , wherein the solid electrolyte layer further comprises Li 2 S—P 2 S 5 , Li 2 S—P 2 S 5 —LiX wherein X is a halogen, Li 2 S—P 2 S 5 —Li 2 O, Li 2 S—P 2 S 5 —Li 2 O—LiI, Li 2 S—SiS 2 , Li 2 S—SiS 2 —LiI, Li 2 S—SiS 2 —LiBr, Li 2 S—SiS 2 —LiCl, Li 2 S—SiS 2 —B 2 S 3 —LiI, Li 2 S—SiS 2 —P 2 S 5 —LiI, Li 2 S—B 2 S 3 , Li 2 S—P 2 S 5 —Z m S n wherein m and n are positive numbers, respectively, and Z is Ge, Zn, or Ga, Li 2 S—GeS 2 , Li 2 S—SiS 2 —Li 3 PO 4 , Li 2 S—SiS 2 —Li p MO q wherein p and q are positive numbers, respectively, and M is P, Si, Ge, B, Al, Ga, or In, Li x M′ y PS z A w x, y, z, and w are numbers from 0 to 6, M′ is Ge, Sn, or Si, and A is F, Cl, Br, or I, Li 1+x Ti 2−x Al(PO 4 ) 3 wherein 0≤x≤4, Li 1+x+y Al x Ti 2−x Si y P 3−y O 12 wherein 0<x<2 and 0≤y<3, BaTiO 3 , Pb(Zr a Ti 1−a )O 3 wherein 0≤a≤1, Pb 1−x La x Zr 1−y Ti y O 3 wherein 0≤x<1 and 0≤y<1, Pb(Mg1/3Nb 2/3 )O 3 —PbTiO 3 , HfO 2 , SrTiO 3 , SnO 2 , CeO 2 , Na 2 O, MgO, NiO, CaO, BaO, ZnO, ZrO 2 , Y 2 O 3 , Al 2 O 3 , TiO 2 , SiO 2 , Li 3 PO 4 , Li x Ti y (PO 4 ) 3 , wherein 0<x<2 and 0<y<3), Li x Al y Ti z (PO 4 ) 3 , wherein 0<x<2, 0<y<1, and 0<z<3, Li 1+x+y (Al a Ga 1−a ) x (Ti b Ge 1−b ) 2−x Si y P 3−y O 12 wherein 0≤x≤1, 0≤y≤1, 0≤a≤1, and 0≤b≤1, Li x La y TiO 3 , wherein 0<x<2 and 0<y<3, Li 2 O, LiAlO 2 , a Li 2 O—Al 2 O 3 —SiO 2 —P 2 O 5 —TiO 2 —GeO 2 ceramic, Li 3+x La 3 M 2 O 12 ceramic wherein M is Te, Nb, or Zr, or a combination thereof.

15. The lithium battery of claim 13 , wherein the solid electrolyte is in the form of multiple layers.

16. The lithium battery of claim 13 , wherein the lithium battery is a lithium metal battery, a lithium-air battery, or a lithium-sulfur battery.

17. A method of preparing the ion conductor according to claim 1 , the method comprising:
providing a precursor of the ion conductor to prepare a precursor mixture;
pulverizing the precursor mixture;
heat-treating the precursor mixture in an oxidizing atmosphere to prepare a first heat-treatment product;
pulverizing the first heat-treatment product to prepare a pellet; and
heat-treating the pellet in an oxidizing atmosphere, a reducing atmosphere, or a combination thereof to prepare the ion conductor.

18. The method of claim 17 , wherein the heat-treatment of the precursor mixture is performed in a temperature range of about 700° C. to about 1000° C. for about 2 hours to about 24 hours, and
wherein the heat-treatment of the pellet is performed in a temperature range of about 800° C. to about 1300° C. for about 1 hour to about 24 hours.

19. A method of preparing an ion conductor, the method comprising:
providing at least one oxide represented by Formulae 1 to 3 to form a precursor mixture
Li 4±x M 1−x′ M′ x′ O 4   Formula 1

wherein in Formula 1,
0≤x≤1 and 0≤x′≤1 ,
M is Zr, Hf, or a combination thereof,
M′ is Y, Al, Ta, Mg, Zn, or a combination thereof, with the proviso that when M is Zr, then x≠0, and M′ is Ta, or a combination of Y and Ta;
Li 4−y M″O 4−y A′ y   Formula 2

wherein in Formula 2,
0≤y≤1,
M″ is a Group 4 element,
A′ includes at least one halogen;
Li 4+4z M′″ 1−z O 4   Formula 3

wherein in Formula 3,
0<z<1,
M″′ is a Group 4 element; and
heat-treating the precursor mixture in the oxidizing atmosphere, a reducing atmosphere, or a combination thereof,
wherein the ion conductor has an ionic conductivity of about 2×10 −7 mS/cm or more at about 60° C.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Ma Sangbok
• Seo Donghwa

Classifications

• H01M4/131 Primary

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• H01M4/1391

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/364

  as mixtures · CPC title

• H01M4/366

  as layered products · CPC title