Power module and power device

Patent metadata

Field	Value
Publication number	US-11901108-B2
Application number	US-202016953365-A
Country	US
Kind code	B2
Filing date	Nov 20, 2020
Priority date	May 25, 2016
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

A power module includes a printed circuit board (PCB), a magnetic element, primary and secondary winding circuits and a regulator. The magnetic element is disposed on the PCB and has first to fourth sides. The second side is opposite to the first side, the fourth side is opposite to the third side. The primary winding circuit is disposed on the PCB and positioned in a vicinity of the first or second side. The secondary winding circuit is disposed on the first PCB and positioned in a vicinity of the third or fourth side. The regulator includes a switch disposed on the PCB, and coupled to the primary winding circuit. The at least one switch, the primary winding circuit, and the magnetic element are arranged in a first direction in order. A power device is also disclosed herein.

First claim

What is claimed is:

1. A power module, comprising:
a first printed circuit board (PCB);
a magnetic element disposed on the first PCB, wherein the magnetic element has a first side, a second side, a third side and a fourth side, wherein the second side is opposite to the first side along a first direction, the fourth side is opposite to the third side along a second direction different from the first direction;
a primary winding circuit disposed on the first PCB and positioned in a vicinity of the first side or the second side of the magnetic element;
a secondary winding circuit disposed on the first PCB and positioned in a vicinity of the third side or the fourth side of the magnetic element; and
a regulator configured to provide a first voltage to the primary winding circuit, the regulator comprising:
at least one switch disposed on the first PCB, and coupled to the primary winding circuit,

wherein the at least one switch, the primary winding circuit, and the magnetic element are arranged in the first direction in order, and
along the second direction, the primary winding circuit is disposed between two boundaries of the first PCB.

2. The power module of claim 1 , wherein the magnetic element comprises:
a primary winding coupled to the primary winding circuit; and
a first core structure comprising a magnetic cover, at least two winding poles and a common side pole, wherein the at least two winding poles and the common side pole are disposed on the magnetic cover, and the at least two winding poles are opposite to the common side pole;
wherein the primary winding is formed by a wire surrounding around the at least two winding poles.

3. The power module of claim 2 , wherein the at least two winding poles comprises a first winding pole and a second winding pole,
wherein
the first winding pole is adjacent to the second winding pole;
the first winding pole is surrounded by a first portion of the primary winding; and
the second winding pole is surrounded by a second portion of the primary winding,
wherein a current flows clockwise in the first portion when the current flows anticlockwise in the second portion.

4. The power module of claim 2 , wherein the magnetic element further comprises at least one inductor winding,
wherein at least one of the at least two winding poles is at least one inductor column, and at least one of the at least two winding poles other than the at least one inductor column is at least one transformer column, the at least one inductor winding winds around the at least one inductor column, and the primary winding winds around the at least one transformer column.

5. The power module of claim 2 , wherein the magnetic element further comprises:
a second core structure comprising an inductor magnetic cover and an inductor winding pole, wherein the inductor winding pole is disposed on the inductor magnetic cover; and
an inductor winding surrounding around the inductor winding pole to form an inductor;
wherein the second core structure is arranged between the first core structure and the primary winding circuit.

6. The power module of claim 1 , wherein the regulator further comprises:
at least one choke coupled to the at least one switch, and disposed on the first PCB,
wherein the at least one choke, the at least one switch and the primary winding circuit are arranged in the first direction in order.

7. A power device, comprising:
a mainboard; and
the power module of claim 1 , wherein the first PCB is disposed on the mainboard with the first direction corresponding to a direction from an input terminal to an output terminal of the power device.

8. The power device of claim 7 , wherein the regulator further comprises:
at least one choke coupled to the at least one switch, disposed on the mainboard and arranged with the first PCB in the first direction.

9. The power device of claim 8 , wherein each of the at least one choke comprises:
a second PCB disposed on the mainboard;
a choke core disposed on the second PCB; and
a choke winding surrounding around the choke core to form one of the at least one choke.

10. The power device of claim 7 , further comprising:
a bulk capacitor disposed on the mainboard, and arranged with the first PCB in the second direction orthogonal to the first direction.

11. The power device of claim 7 , wherein the regulator further comprises:
at least one choke coupled to the at least one switch, and disposed on the first PCB,
wherein the at least one choke, the at least one switch and the primary winding circuit are arranged in the first direction in order.

12. The power device of claim 7 , further comprising:
a fan configured to generate an airflow flowing in the first direction, and attached to the mainboard at an end of the mainboard in the first direction, wherein the first PCB is disposed in an air passage of the airflow.

13. The power device of claim 12 , wherein the regulator further comprises:
at least one choke coupled to the at least one switch, disposed on the mainboard in the air passage, and arranged between the first PCB and the fan.

14. A power device, comprising:
a mainboard;
at least one power module disposed on the mainboard with a first direction corresponding to a direction from an input terminal to an output terminal of the power device, each of the at least one power module comprising:
a first printed circuit board (PCB);
a magnetic element disposed on the first PCB, wherein the magnetic element has a first side, a second side, a third side and a fourth side, wherein the second side is opposite to the first side along a first direction, the fourth side is opposite to the third side along a second direction different from the first direction;
a primary winding circuit disposed on the first PCB and positioned in a vicinity of the first side or the second side of the magnetic element; and
a secondary winding circuit disposed on the first PCB and positioned in a vicinity of the third side or the fourth side of the magnetic element; and

a regulator disposed on the mainboard, and arranged with the at least one power module in the first direction and configured to provide at least one voltage to the at least one power module,
wherein along the second direction, the primary winding circuit is disposed between two boundaries of the first PCB.

15. The power device of claim 14 , wherein the magnetic element comprises:
a primary winding coupled to the primary winding circuit; and
a first core structure comprising a magnetic cover, at least two winding poles and a common side pole, wherein the at least two winding poles and the common side pole are disposed on the magnetic cover, and the at least two winding poles are opposite to the common side pole;
wherein the primary winding is formed by a wire surrounding around the at least two winding poles.

16. The power device of claim 15 , wherein the at least two winding poles comprises a first winding pole and a second winding pole,
wherein
the first winding pole is adjacent to the second winding pole;
the first winding pole is surrounded by a first portion of the primary winding; and
the second winding pole is surrounded by a second portion of the primary winding,
wherein a current flows clockwise in the first portion when the current flows anticlockwise in the second portion.

17. The power module of claim 15 , wherein the magnetic element further comprises at least one inductor winding,
wherein at least one of the at least two winding poles is at least one inductor column, and at least one of the at le

Assignees

• Delta Electronics Shanghai Co

Inventors

• Zhang Jin-Fa
• Yang hai-jun
• Ke Zhong-Wei
• Dong Kai
• Du Shuai-Lin

Classifications

• H10W90/00

  Package configurations · CPC title

• H10W44/501

  Inductive arrangements (H10W44/20 takes precedence) · CPC title

• H10D1/20

  Inductors · CPC title

• H01F27/2804 Primary

  Printed windings · CPC title

• H01F17/04

  with magnetic core · CPC title