Electrochemical method for high-temperature molten salt electrolysis in humid atmosphere

Patent metadata

Field	Value
Publication number	US-11897780-B2
Application number	US-201917040895-A
Country	US
Kind code	B2
Filing date	Jul 9, 2019
Priority date	Jul 10, 2018
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

Disclosed is an electrochemical method for high-temperature molten salt electrolysis in humid atmosphere. The method involves preparing hydrogen gas, metals/alloys, metal oxide compounds and metal hydrides in humid high-temperature molten salt environment. Hydrogen gas is generated by electrolyzing water in a molten salt electrolyte at above 100° C., and with a working cathode being a solid-state oxide pellet and a voltage applied to the electrolyzing cell being far lower than that in a direct electro-deoxidation process, the hydrogen gas generated reduces solid-state oxide cathodes to produce metals. The hydrogen ions in the molten salt can be prepared by hydrolysis reaction of the molten salt in a water vapor containing atmosphere. Corresponding metals or alloys or metal oxide compounds can be prepared by reducing iron oxide, molybdenum oxide, tantalum oxide, nickel oxide, copper oxide, titanium oxide or corresponding compound oxides and the like.

First claim

The invention claimed is:

1. A method of producing hydrogen by high-temperature molten salt electrolysis in humid atmosphere, wherein the method is conducted in a humid molten salt electrolysis environment, and the hydrogen is produced by the molten salt electrolysis; where the temperature of the molten salt is 150 to 1000° C., the water vapor content of a molten salt protective atmosphere is 0.1 to 100 Vol. %, and a molten salt electrolyte is one or more of LiF, LiCl, LiBr, LiI, NaF, NaCl, NaBr, NaI, KF, KCl, KBr, KI, RbF, RbCl, RbBr, RbI, CsF, CsCl, CsBr, CsI, MgCl 2 , MgF 2 , CaCl 2 , CaF 2 , SrCl 2 , SrF 2 , BaCl 2 , BaF 2 and ZnCl 2 .

2. The method of producing hydrogen by high-temperature molten salt electrolysis in humid atmosphere according to claim 1 , wherein in the method of producing hydrogen by high-temperature molten salts in humid atmosphere, during the molten salt electrolysis, the molten salt electrolyte contains HCl, HF or HI; and the voltage of the molten salt electrolysis is 0.7 to 3V.

3. The electrochemical method of high-temperature molten salt electrolysis in humid atmosphere according to claim 1 , wherein the product prepared by the method contains one or more of metallic compounds TiAl, Ti 3 Al, NiAl, TiAl 3 , NiAl 3 , NbAl, Nb 3 Al, FeAl, Fe 3 Al and CoAl.

4. The method according to claim 1 , wherein in the humid molten salt electrolysis environment, solid metals are used as the cathode, and the metals are hydrogenated by the hydrogen generated by the molten salt electrolysis, and the corresponding metal hydrides are produced.

5. A method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere, wherein the method is carried out in a humid molten salt electrolysis environment, solid metal oxide cathodes are reduced in-situ by hydrogen generated through the electrolysis in a molten salt, the metal oxides are used as working cathodes during the electrolysis, and the metals/alloys are produced; and the temperature of the molten salt is 150 to 1000° C., the water vapor content of a protective atmosphere of the molten salt is 0.1 to 100 Vol. %, and a molten salt electrolyte is a mixture of one or more components of alkali metal halides and/or alkaline earth metal halides.

6. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein the metal oxide is a working cathode.

7. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein the metal oxide is placed in the molten salt electrolyte, the molten salt electrolyte dissolves hydrogen ions, and the temperature of the molten salt is 150 to 1000° C.

8. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein in the method for producing metals/alloys by high-temperature molten salts in humid atmosphere, the molten salt electrolyte is one or more of LiF, LiCl, LiBr, LiI, NaF, NaCl, NaBr, NaI, KF, KCl, KBr, KI, RbF, RbCl, RbBr, RbI, CsF, CsCl, CsBr, CsI, MgCl 2 , MgF 2 , CaCl 2 , CaF 2 , SrCl 2 , SrF 2 , BaCl 2 , BaF 2 and ZnCl 2 .

9. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 8 , wherein the molten salt electrolyte is LiCl.

10. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein the metal oxide is one or a mixture containing at least one of MoO 3 , WO 3 , PbO, CuO, ZnO, SnO 2 , V 2 O 3 , Cr 2 O 3 , CoO, NiO or Mn 2 O 3 .

11. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 10 , wherein the electrolysis product is Li 2 Fe 3 O 5 .

12. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 10 , wherein the voltage of the molten salt electrolysis is ≤2V.

13. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein the metal oxide is one or a mixture containing at least one of TiO 2 , ZrO 2 , UO 2 , SiO 2 , or Nb 2 O 5 .

14. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 13 , wherein the voltage of the molten salt electrolysis is ≤3V.

15. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein the voltage of the molten salt electrolysis is 1 V, the metal oxide is Fe 2 O 3 and the electrolysis product is metallic iron.

16. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein during the molten salt electrolysis, the molten salt electrolyte contains HCl, HF or HI.

17. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein hydrogen ions in the molten salt electrolyte are derived from hydrolysis reaction of the molten salt under the humid atmosphere.

18. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein the temperature of the water vapor brought into the molten salt electrolysis reactor is ≥100° C.

19. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein the temperature of the molten salt is greater than or equal to the melting temperature of the molten salt+1° C.; and the heating rate of the molten salt is 0.1 to 100° C./min.

20. The method for producing metals/alloys by high-temperature molten salt electrolysis in humid atmosphere according to claim 5 , wherein the molten salt electrolysis voltage is 0.7 to 3 V.

21. A method of producing metal oxide compounds by high-temperature molten salt electrolysis in humid atmosphere, wherein the method is carried out in a humid molten salt electrolysis environment, solid metal oxide cathodes are reduced in-situ by hydrogen generated through electrolysis in the molten salt, during the electrolysis, the metal oxides are used as working cathodes, and corresponding metal oxide compounds are prepared; and the temperature of the molten salt is 150 to 1000° C., the water vapor content of a protective atmosphere of the molten salt is 0.1 to 100 Vol. %, and the molten salt electrolyte is one or more of LiF, LiCl, LiBr, LiI, NaF, NaCl, NaBr, NaI, KF, KCl, KBr, KI, RbF, RbCl, RbBr, RbI, CsF, CsCl, CsBr, CsI, MgCl 2 , MgF 2 , CaCl 2 , CaF 2 , SrCl 2 , SrF 2 , BaCl 2 , BaF 2 and ZnCl 2 .

22. The method of producing metal oxide compounds by high-temperature molten salt electrolysis in humid atmosphere according to claim 21 , wherein in the method of producing metal oxide compounds by high-temperature molten salts in humid atmosphere, the metal oxide is one or a mixture containing at least one of MoO 3 , WO 3 , PbO, CuO, ZnO, SnO 2 , V 2 O 3 , Cr 2 O 3 , CoO, NiO, Mn 2 O 3 , TiO 2 , ZrO 2 , UO 2 , SiO 2 or Nb 2 O 5 ; and the metal oxide is the working cathode and a certain cathode polarization potential is applied.

23. The method of producing metal oxide compounds by high-temperature molten salt electrolysis in humid atmosphere according to claim 21 , wherein during the molten salt el

Assignees

• Univ Northeastern

Inventors

• Kamali Ali Reza

Classifications

• C01B6/26 Primary

  Preparation from the metal with the highest valency or from its oxides or salts of its oxyacids · CPC title

• C01B13/14

  Methods for preparing oxides or hydroxides in general (particular individual oxides or hydroxides, see the relevant groups of subclasses C01B - C01G or C25B, according to the element combined with the oxygen or hydroxy group) · CPC title

• C25C5/04

  from melts · CPC title

• C25C7/005

  of cells for the electrolysis of melts (C25C7/02 - C25C7/06 take precedence) · CPC title

• C25C3/00 Primary

  Electrolytic production, recovery or refining of metals by electrolysis of melts (C25C5/00 takes precedence) · CPC title