Blister packaging machine and method for manufacturing blister pack

Patent metadata

Field	Value
Publication number	US-11897646-B2
Application number	US-202117243765-A
Country	US
Kind code	B2
Filing date	Apr 29, 2021
Priority date	Nov 19, 2018
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

A blister packaging machine manufactures a blister pack including a pocket portion formed in a container film of a belt-like shape and a cover film that closes the pocket portion. The blister packaging machine includes: a conveyor that conveys the container film; a preheater that preheats the container film conveyed by the conveyor; a pocket portion former that forms the pocket portion in the container film softened by the preheater; and a support belt that moves in synchronism with the container film conveyed by the conveyor while supporting a part of the container film other than the pocket portion or a part of the container film other than an area where the pocket portion is to be formed, in at least a location from the preheater to a position downstream of the pocket portion former.

First claim

What is claimed is:

1. A blister packaging machine that manufactures a blister pack including a pocket portion formed in a container film of a belt-like shape and a cover film that closes the pocket portion, the blister packaging machine comprising:
a conveyor that conveys the container film;
a preheater that preheats the container film conveyed by the conveyor;
a pocket portion former that forms the pocket portion in the container film softened by the preheater; and
a support belt that moves in synchronism with the container film conveyed by the conveyor while supporting a part of the container film other than the pocket portion or a part of the container film other than an area where the pocket portion is to be formed, in at least a location from the preheater to a position downstream of the pocket portion former.

2. The blister packaging machine according to claim 1 , wherein
the pocket portion former includes a lower mold that moves up and down and that has a receiving recess extended along a conveying direction of the container film, and
the support belt locates in the receiving recess in a state that the lower mold moves up.

3. The blister packaging machine according to claim 2 , wherein
the pocket portion former further includes an upper mold that locates above the lower mold, and
the support belt contacts the lower mold and holds the container film between the support belt and the upper mold, in the state that the lower mold moves up.

4. The blister packaging machine according to claim 1 , wherein
the support belt moves along a retreat pathway that gradually becomes away from a conveyance path of the container film, in downstream of the pocket portion former,
the blister packaging machine further comprising:
a separator that contacts the part of the container film other than the pocket portion and separates the container film from the support belt, when the support belt supporting the container film moves along the retreat pathway.

5. The blister packaging machine according to claim 2 , wherein
the support belt moves along a retreat pathway that gradually becomes away from a conveyance path of the container film, in downstream of the pocket portion former,
the blister packaging machine further comprising:
a separator that contacts the part of the container film other than the pocket portion and separates the container film from the support belt, when the support belt supporting the container film moves along the retreat pathway.

6. The blister packaging machine according to claim 3 , wherein
the support belt moves along a retreat pathway that gradually becomes away from a conveyance path of the container film, in downstream of the pocket portion former,
the blister packaging machine further comprising:
a separator that contacts the part of the container film other than the pocket portion and separates the container film from the support belt, when the support belt supporting the container film moves along the retreat pathway.

7. The blister packaging machine according to claim 1 , wherein the container film has a plurality of pocket portions including the pocket portion along a width direction of the container film.

8. The blister packaging machine according to claim 2 , wherein the container film has a plurality of pocket portions including the pocket portion along a width direction of the container film.

9. The blister packaging machine according to claim 3 , wherein the container film has a plurality of pocket portions including the pocket portion along a width direction of the container film.

10. A method of manufacturing a blister pack including a pocket portion formed in a container film of a belt-like shape and a cover film that closes the pocket portion, the method comprising:
conveying the container film;
preheating the container film conveyed in the conveying;
forming the pocket portion in the container film softened in the preheating; and
supporting a part of the container film other than the pocket portion or a part of the container film other than an area where the pocket portion is to be formed, by using a support belt that moves in synchronism with the conveyed container film, during at least an interval from the preheating to completion of the forming.

11. The method of manufacturing the blister pack according to claim 10 , further comprising:
using a lower mold that moves up and down and has a receiving recess extended along a conveying direction of the container film, wherein
the forming includes forming the pocket portion in a state that the lower mold moves up to place the support belt in the receiving recess.

12. The method of manufacturing the blister pack according to claim 11 , wherein in the forming, the support belt contacts the lower mold and holds the container film between the support belt and an upper mold locating above the lower mold, in the state that the lower mold moves up.

13. The method of manufacturing the blister pack according to claim 10 , further comprising:
separating the container film from the support belt by, after the forming, moving the support belt supporting the container film along a retreat pathway and making the part of the container film other than the pocket portion contact a predetermined separator, wherein the retreat pathway gradually becomes away from a conveyance path of the container film.

14. The method of manufacturing the blister pack according to claim 11 , further comprising:
separating the container film from the support belt by, after the forming, moving the support belt supporting the container film along a retreat pathway and making the part of the container film other than the pocket portion contact a predetermined separator, wherein the retreat pathway gradually becomes away from a conveyance path of the container film.

15. The method of manufacturing the blister pack according to claim 12 , further comprising:
separating the container film from the support belt by, after the forming, moving the support belt supporting the container film along a retreat pathway and making the part of the container film other than the pocket portion contact a predetermined separator, wherein the retreat pathway gradually becomes away from a conveyance path of the container film.

16. The method of manufacturing the blister pack according to claim 10 , wherein the container film has a plurality of pocket portions including the pocket portion along a width direction of the container film.

17. The method of manufacturing the blister pack according to claim 11 , wherein the container film has a plurality of pocket portions including the pocket portion along a width direction of the container film.

18. The method of manufacturing the blister pack according to claim 12 , wherein the container film has a plurality of pocket portions including the pocket portion along a width direction of the container film.

19. The method of manufacturing the blister pack according to claim 10 , wherein the container film prior to the preheating has a thickness of not greater than 300 μm.

20. The method of manufacturing the blister pack according to claim 11 , wherein the container film prior to the preheating has a thickness of not greater than 300 μm.

21. The method of manufacturing the blister pack according to claim 12 , wherein the container film prior to the preheating has a thickness of not greater than 300 μm.

Assignees

• Ckd Corp

Inventors

• Kawai Seiji
• KIKUKAWA Tomomi
• Watanabe Satoshi

Classifications

• B65B47/02 Primary

  with means for heating the material prior to forming · CPC title

• B65B9/045

  for single articles, e.g. tablets · CPC title

• B65B41/16

  by rollers · CPC title

• B65B47/04

  by application of mechanical pressure · CPC title

• B65B41/14 Primary

  by grippers · CPC title