Electric drive apparatus for vehicle

Patent metadata

Field	Value
Publication number	US-11897328-B2
Application number	US-202218082858-A
Country	US
Kind code	B2
Filing date	Dec 16, 2022
Priority date	Dec 21, 2021
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

A vehicle electric drive apparatus is provided with a single hydraulic pump and left-side and right-side drive units. The left-side drive unit includes a left-side electric motor and a left-side transmission mechanism. The right-side drive unit includes a right-side electric motor and a right-side transmission mechanism. One of rotary shafts of the left-side transmission mechanism and one of rotary shafts of the right-side transmission mechanism constitute a pair of pump-drive rotary shafts. The single hydraulic pump is connected to the pair of pump-drive rotary shafts through respective one-way clutches, and is to be driven by one of the pump-drive rotary shafts that is rotated at a speed higher than the other of the pump-drive rotary shafts, so as to output a hydraulic pressure.

First claim

What is claimed is:

1. An electric drive apparatus for a vehicle, the electric drive apparatus comprising:
(a) a left-side drive unit configured to drive a left wheel of the vehicle, and including (a-1) a left-side electric motor and (a-2) a left-side transmission mechanism including left-side rotary shafts and disposed in a left-side power transmission path between the left-side electric motor and the left wheel;
(b) a right-side drive unit configured to drive a right wheel of the vehicle, and including (b-1) a right-side electric motor and (b-2) a right-side transmission mechanism including right-side rotary shafts and disposed in a right-side power transmission path between the right-side electric motor and the right wheel; and
(c) a single hydraulic pump configured to output a hydraulic pressure,
wherein one of the left-side rotary shafts and one of the right-side rotary shafts constitute a pair of pump-drive rotary shafts that are to be rotated at respective speeds equal to each other during straight running of the vehicle, and
wherein the single hydraulic pump is connected to the pair of pump-drive rotary shafts through respective one-way clutches, and is to be driven by one of the pump-drive rotary shafts that is rotated at a speed higher than the other of the pump-drive rotary shafts, so as to output the hydraulic pressure.

2. The electric drive apparatus according to claim 1 ,
wherein the left-side rotary shafts and the right-side rotary shafts are the same as each other in number, and extend substantially in parallel to a width direction of the vehicle,
wherein the left-side transmission mechanism and the right-side transmission mechanism are the same as each other in gear ratio and in number of gears disposed on the rotary shafts, and are symmetrical with each other with respect to a center line in the width direction of the vehicle,
wherein each of the left-side rotary shafts and a corresponding one of the right-side rotary shafts are disposed on a common axis, and are to be rotated at respective speeds equal to each other during straight running of the vehicle,
wherein the one of the left-side rotary shafts and the one of the right-side rotary shafts, which constitute the pair of pump-drive rotary shafts, are disposed on the common axis, and
wherein the single hydraulic pump and the one-way clutches, which are disposed on respective opposite sides of the single hydraulic pump in the width direction of the vehicle, are located between the left-side transmission mechanism and the right-side transmission mechanism in the width direction, and disposed on the same axis as the pair of pump-drive rotary shafts.

3. The electric drive apparatus according to claim 2 ,
wherein the left-side electric motor and the right-side electric motor are disposed to be spaced apart from each other in a direction of a first axis as the same axis that is substantially parallel to the width direction of the vehicle, and have respective output shafts that are located on the first axis,
wherein the left-side transmission mechanism and the right-side transmission mechanism are located between the left-side electric motor and the right-side electric motor in the width direction,
wherein the left-side rotary shafts include an input shaft, an intermediate shaft and an output shaft, while the right-side rotary shafts include an input shaft, an intermediate shaft and an output shaft,
wherein the gears disposed on the left-side rotary shafts include a drive gear, a large-diameter gear, a small-diameter gear and a driven gear, while the gears disposed on the right-side rotary shafts include a drive gear drive gear, a large-diameter gear, a small-diameter gear and a driven gear,
wherein the drive gear is disposed on the input shaft of each of the left-side transmission mechanism and the right-side transmission mechanism, which is located on the first axis,
wherein the input shaft of the left-side transmission mechanism is connected to the left-side electric motor in a power transmittable manner while the input shaft of the right-side transmission mechanism is connected to the right-side electric motor in a power transmittable manner,
wherein the large-diameter gear and the small-diameter gear are disposed on the intermediate shaft of each of the left-side transmission mechanism and the right-side transmission mechanism, which is located on a second axis parallel to the first axis, such that the large-diameter gear and the small-diameter gear are spaced apart from each other in a direction of the second axis, and such that rotation is transmittable to the large-diameter gear from the drive gear disposed on the input shaft,
wherein the driven gear is disposed on the output shaft of each of the left-side transmission mechanism and the right-side transmission mechanism, which is located on a third axis parallel to the first axis, and which is connected to a drive shaft in a power transmittable manner, such that rotation is transmittable to the driven gear from the small-diameter gear disposed on the intermediate shaft, and
wherein one of the input shaft and the output shaft of each of the left-side transmission mechanism and the right-side transmission mechanism constitutes a corresponding one of the pair of pump-drive rotary shafts.

4. The electric drive apparatus according to claim 1 ,
wherein the one of the left-side rotary shafts, which constitutes one of the pair of pump-drive rotary shafts, is shorter in length than at least one of the other of the left-side rotary shafts, and
wherein the one of the right-side rotary shafts, which constitutes the other of the pair of pump-drive rotary shafts, is shorter in length than at least one of the other of the right-side rotary shafts.

5. The electric drive apparatus according to claim 1 ,
wherein the left-side drive unit and the right-side drive unit are disposed inside a common casing that is provided with a partition wall, such that the left-side transmission mechanism and the right-side transmission mechanism are disposed on respective opposite sides of the partition wall, and
wherein the single hydraulic pump is fixed to the partition wall such that at least a part of a pump casing of the single hydraulic pump is constituted by the partition wall.

6. The electric drive apparatus according to claim 1 ,
wherein the single hydraulic pump includes a pump shaft, and is configured to output the hydraulic pressure with the pump shaft being rotated,
wherein the one-way clutches are disposed on respective opposite sides of the single hydraulic pump in a width direction of the vehicle, and each of the one-way clutches includes an inner race and an outer race,
wherein one of the outer race and the inner race of each of the one-way clutches is connected to a corresponding one of the pair of pump-drive rotary shafts, and
wherein the other of the outer race and the inner race of each of the one-way clutches is connected to a corresponding one of axially opposite end portions of the pump shaft, with the corresponding one of the axially opposite end portions of the pump shaft being inserted in a connection hole provided in the other of the outer race and the inner race of the each of the one-way clutches.

Assignees

• Toyota Motor Co Ltd

Inventors

• Okuda Koichi
• Itazu Naoki
• Kasamai Satoshi

Classifications

• B60K17/105 Primary

  Units comprising at least a part of the gearing and a torque-transmitting axle, e.g. transaxles (B60K17/14 takes precedence) · CPC title

• B60K17/02

  characterised by arrangement, location, or kind of clutch · CPC title

• B60K17/12

  of electric gearing · CPC title

• B60K6/383

  One-way clutches or freewheel devices · CPC title

• B60K2006/266

  with two coaxial motors or generators · CPC title