Antibacterial material and antibacterial film and antibacterial member using the same

Patent metadata

Field	Value
Publication number	US-11896966-B2
Application number	US-202016872554-A
Country	US
Kind code	B2
Filing date	May 12, 2020
Priority date	Mar 4, 2008
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

In one embodiment, an antibacterial material includes at least one microparticles selected from tungsten oxide microparticles and tungsten oxide complex microparticles. The microparticles, which have undergone a test to evaluate viable cell count by inoculating in a test piece, to which the microparticles are adhered in a range of 0.02 mg/cm 2 or more and 40 mg/cm 2 or less, at least one bacterium selected from among Staphylococcus aureus, Escherichia coli, Klebsiella pneumoniae, Pseudomonas aeruginosa , methicillin-resistant Staphylococcus aureus , and enterohemorrhagic Escherichia coli , and storing for 24 hours, have an antibacterial activity value R of 0.1 or more expressed by the following: R=log(B 1 /C 1 ) where, B 1 denotes an average value (number) of viable cell count after storing an untreated test piece for 24 hours, and C 1 denotes an average value (number) of viable cell count after storing the test piece on which the microparticles are coated for 24 hours.

First claim

What is claimed is:

1. A method for using an antibacterial material, the method comprising:
preparing the antibacterial material comprising tungsten oxide complex microparticles which contain 50 mass % or more of tungsten oxide, and at least one metal element selected from the group consisting of Ti, Zr, Mn, Fe, Pd, Pt, Cu, Ag, Ce, Zn, and Al in a range of 0.001 mass % or more and 10 mass % or less; and
using the antibacterial material in a dark place, wherein:
the tungsten oxide complex microparticles have an average primary particle size in a range of 1 nm or more and 200 nm or less, and a BET specific surface area in a range of 4.1 m 2 /g or more and 820 m 2 /g or less, and
the tungsten oxide complex microparticles have:
an antibacterial activity value R of 1 or more expressed by the following:
R =log( B 1 /C 1 ),
where B 1 denotes an average value of viable cell count after storing an untreated test piece for 24 hours, and C 1 denotes an average value of viable cell count after storing the test piece on which the tungsten oxide complex microparticles are coated for 24 hours, wherein the antibacterial activity value R is determined according to an antibacterial property evaluation test to evaluate viable cell count by inoculating in a test piece, to which the antibacterial microparticles are adhered in a range of 0.02 mg/cm 2 or more and 40 mg/cm 2 or less, at least one bacterium selected from among Staphylococcus aureus, Escherichia coli, Klebsiella pneumoniae, Pseudomonas aeruginosa , methicillin-resistant Staphylococcus aureus , and enterohemorrhagic Escherichia coli , and storing for 24 hours by a method according to Antimicrobial products—Test for antimicrobial activity of JIS-Z-2801 (2000);

an antibacterial activity value Ro of 2.8 or more expressed by the following:
R D =log( B D /C D ,
wherein B D denotes an average value of viable cell count after storing an untreated test piece in a dark place for 24 hours, and C D denotes an average value of viable cell count after storing the test piece on which the tungsten oxide complex microparticles are coated in a dark place for 24 hours;

an antibacterial activity value R L6h of 2.5 or more, determined according to the following:
R L6h =log( B L6h /C L6h ),

where B L6h denotes an average value of viable cell count after storing an untreated test piece under visible light having a wavelength of 380 nm or more and an illuminance of 6000 lx for six hours, and C L6h denotes an average value of viable cell count after storing the test piece on which the tungsten oxide complex microparticles are coated under the visible light having wavelength of 380 nm or more and an illuminance of 6000 lx for six hours; and
an antibacterial activity value R L1000 of 4.5 or more, determined according to the following:
R L1000 =log( B L1000 /C L1000 ),

where B L1000 denotes an average value of viable cell count after storing an untreated test piece under visible light having wavelength of 380 nm or more and an illuminance of 1000 lx for 24 hours, and C L1000 denotes an average value of viable cell count after storing the test piece on which the tungsten oxide complex microparticles are coated under the visible light having wavelength of 380 nm or more and an illuminance of 1000 lx for 24 hours;

the antibacterial material exhibits antibacterial performance in the dark place; and wherein:
the tungsten oxide which constructs the tungsten oxide complex microparticles has a crystalline structure including a mixture of: a monoclinic crystal and a triclinic crystal of tungsten trioxide; the monoclinic crystal and an orthorhombic crystal of tungsten trioxide; the triclinic crystal and the orthorhombic crystal; or the monoclinic crystal, the triclinic crystal, and the orthorhombic crystal; and
the tungsten oxide complex microparticles measured by an X-ray diffraction method have a first peak, a second peak, and a third peak in a 2θ range of 22.5 degrees or more and 25 degrees or less, and an intensity ratio (A/D) of a peak A to a peak D and an intensity ratio (B/D) of a peak B to the peak D each are in a range of 0.5 to 2.0, and an intensity ratio (C/D) of a peak C to the peak D is in a range of 0.4 to 2.5,
wherein the peak A is a peak having a 2θ range of 22.8 to 23.4 degrees, the peak B is a peak having a 2θ range of 23.4 to 23.8 degrees, the peak C is a peak having a 2θ range of 24.0 to 24.25 degrees, and the peak D is a peak having a 28 range of 24.25 to 24.5 degrees, in an X-ray diffraction chart of the tungsten oxide complex microparticles.

2. The method according to claim 1 , wherein the intensity ratio (A/D) of the peak A to the peak D and the intensity ratio (B/D) of the peak B to the peak D each are in a range of 0.7 to 2.0, and the intensity ratio (C/D) of the peak C to the peak D is in a range of 0.5 to 2.5.

3. The method according to claim 1 , wherein
the crystalline structure of the tungsten oxide comprises the monoclinic crystal, the triclinic crystal, and the orthorhombic crystal.

4. The method according to claim 1 , wherein
the tungsten oxide complex microparticles have an antibacterial activity value R L of 1.0 or more expressed by the following:
R L =log( B L /C L ),

where B L denotes an average value of viable cell count after storing an untreated test piece under the visible light having a wavelength of 380 nm and an illuminance of 6000 lx for 24 hours, and C L denotes an average value of viable cell count after storing the test piece on which the tungsten oxide complex microparticles are coated under the visible light having wavelength of 380 nm and illuminance of 6000 lx for 24 hours, as determined by an antibacterial property evaluation test using a white fluorescent lamp and an UV cut filter.

5. The method according to claim 1 , wherein
the tungsten oxide complex contains at least one metal element selected from the group consisting of Cu, Ag and Zn in a range of 0.001 mass % or more and 1 mass % or less.

6. The method according to claim 1 , wherein:
the tungsten oxide complex comprises at least one metal element selected from the group consisting of Ti, Zr, Mn, Fe, Pd, Pt, Cu, Ag, Ce, Zn, and Al in at least one form selected from the group consisting of a single element and a compound.

7. The method according to claim 1 , wherein
the antibacterial material is added to or impregnated into a base member.

8. The method according to claim 1 , wherein
the antibacterial material is added to or impregnated into a film to constitute an antibacterial film.

9. The method according to claim 8 , wherein
the antibacterial film contains an inorganic binder in a range of 5 to 95 mass %.

Assignees

• Toshiba Kk
• Toshiba Materials Co Ltd

Inventors

• Nakano Kayo
• Sato Akira
• Shirakawa Yasuhiro
• Fuse Keiichi
• Kasamatsu Shinya
• Sasaki Akito

Classifications

• B01J35/45

  Nanoparticles · CPC title

• B01J35/40

  characterised by dimensions, e.g. grain size (in a colloidal state B01J35/23; crystallite size B01J35/77) · CPC title

• B01J35/004 Primary

  Operations & Transport · mapped topic

• A61L2/232

  layered or coated · CPC title

• A61L2/238

  Metals or alloys, e.g. oligodynamic metals · CPC title