Bed microclimate control with external heat compensation

Patent metadata

Field	Value
Publication number	US-11896134-B2
Application number	US-202017139243-A
Country	US
Kind code	B2
Filing date	Dec 31, 2020
Priority date	Jan 3, 2020
Publication date	Feb 13, 2024
Grant date	Feb 13, 2024

Abstract

A bed system includes microclimate control capabilities for providing quality sleep experience. The bed system can include a microclimate control subsystem configured to supply conditioned air (e.g., heated or cooled air) to a mattress, or draw ambient air from the mattress, to achieve a desired temperature at the top of the mattress. Utilizing supply of conditioned air to provide air at desired temperature to the mattress system, or utilizing air suction to drain heat away from the mattress system, can provide precise microclimate control at the mattress, thereby permitting conformable sleep.

First claim

What is claimed is:

1. A bed system comprising:
a mattress including:
a first layer configured to support a user; and
a first air chamber positioned below the first layer and configured to be inflated or deflated to adjust firmness of the first air chamber;

a first air system configured for controlling pressure of the first air chamber of the mattress;
a second air system configured for conditioning air at the first layer of the mattress above the first air chamber; and
a controller having one or more processors and a computer-readable storage medium coupled to the one or more processors having instructions stored thereon which, when executed by the one or more processors, cause the one or more processors to perform operations comprising:
monitoring a temperature of air supplied from the second air system;
detecting presence of the user on the mattress;
generating a first signal representative of a change of a pressure in the first air chamber; and
generating a second signal based at least on the first signal representative of the change of the pressure in the first air chamber, the second signal usable by the second air system to change the temperature of air supplied from the second air system by an offset value, the offset value configured to maintain a deviation from a set point of the pressure of the first air chamber of the mattress within a predetermined tolerance.

2. The bed system of claim 1 , wherein detecting presence of a user on the mattress comprising:
monitoring a pressure of the first air chamber of the mattress;
detecting the change in the pressure of the first air chamber; and
determining the presence of the user on the mattress based on the detected change in the pressure of the first air chamber.

3. The bed system of claim 1 , wherein the predetermined tolerance ranges between 90% and 110% of the set point of the pressure of the first air chamber of the mattress.

4. The bed system of claim 1 , wherein the predetermined tolerance ranges between 95% and 105% of the set point of the pressure of the first air chamber of the mattress.

5. The bed system of claim 1 , wherein the predetermined tolerance ranges between 99% and 101% of the set point of the pressure of the first air chamber of the mattress.

6. The bed system of claim 1 , wherein the second signal is designed to change the temperature of air by the offset value in a single step.

7. The bed system of claim 1 , wherein the second signal is designed to change the temperature of air by the offset value in multiple steps.

8. The bed system of claim 1 , wherein the second signal is designed to change the temperature of air by the offset value gradually.

9. A method comprising:
monitoring a pressure of a first air chamber of a mattress;
monitoring a temperature of air supplied from an air system to a layer above the first air chamber;
detecting presence of a user on the mattress;
generating a first signal representative of a change of a pressure in the first air chamber;
generating a second signal based at least on the first signal representative of the change of the pressure in the first air chamber,
changing, using the second signal, the temperature of air supplied from the air system by an offset value, the offset value calculated based on the change of the pressure of the first air chamber and configured to maintain pressure in the first air chamber at or near a pressure set point for the first air chamber of the mattress.

10. The method of claim 9 , wherein changing the temperature of air comprises:
changing the temperature of air by the offset value in a single step.

11. The method of claim 9 , wherein changing the temperature of air comprises:
changing the temperature of air by the offset value in multiple steps.

12. The method of claim 9 , wherein changing the temperature of air comprises:
changing the temperature of air by the offset value gradually.

13. A bed system comprising:
a mattress including:
a first layer configured to support a user, and
a first air chamber positioned below the first layer and configured to be inflated or deflated to adjust firmness of the first air chamber;

a first air system configured for controlling pressure of the first air chamber of the mattress;
a second air system configured for conditioning air at the first layer of the mattress above the first air chamber; and
a controller having one or more processors and a computer-readable storage medium coupled to the one or more processors having instructions stored thereon which, when executed by the one or more processors, cause the one or more processors to perform operations comprising:
detecting presence of the user on the mattress;
determining an expected temperature offset relating to user presence;
generating a signal based at least on the expected temperature offset relating to the user presence,
when the user is not detected on the mattress, operating the second air system in a first mode to control temperature at the top of the mattress; and
when the user is detected on the mattress, operating the second air system in a second mode to control temperature at the top of the mattress based on the expected temperature offset and the signal, wherein the second mode differs from the first mode based at least in part on the second mode being adjusted according to the expected temperature offset relating to user presence.

14. The bed system of claim 13 , wherein the first air system comprises a pressure sensor in fluid communication with the first air chamber and configured to sense air pressure and wherein the presence of the user is detected by the pressure sensor of the first air system.

15. The bed system of claim 13 , wherein the second air system comprises:
a fan,
a heater configured to heat air that flows by the fan, and
an air distribution layer positioned below the first layer and above the first air chamber, the air distribution layer being configured to, based on operation of the fan, supply air toward the first layer or draw air from the first layer.

16. The bed system of claim 13 , wherein the second air system comprises a heater, and wherein the heater is operated less in the second mode than in the first mode as a function of the expected temperature offset relating to user presence.

17. The bed system of claim 13 , wherein the second air system comprises a fan, and wherein the fan is operated less in the second mode than in the first mode as a function of the expected temperature offset relating to user presence.

18. The bed system of claim 13 , wherein the mattress further comprises:
an air distribution layer below the first layer and above the first air chamber, the air distribution layer being configured to circulate air toward or from the first layer,
an air hose fluidly connected to the first air chamber,
an air duct fluidly connected to the air distribution layer, and
a mattress cover enclosing the first air chamber, the first layer, and the air distribution layer, the air hose connected to the first air chamber, and the air duct connected to the air distribution layer.

19. The bed system of claim 13 , wherein the operations further comprise:
determining a desired pressure setpoint and a pressure limit,
wherein operating the second air system in the second mode comprises operating at least one of a heater and a fan in a manner configured to avoid exceeding the pressure limit while considering the expected temperature offset relating to user presence.

20. The bed system of

Assignees

• Sleep Number Corp

Inventors

• Grabinger Cory Lee
• Karschnik Kody Lee
• Jocson Cristina Marie

Classifications

• A47C21/048 Primary

  for heating · CPC title

• A47C19/027

  with means for preventing frame from sagging · CPC title

• A47C20/041

  by electric motors · CPC title

• A47C21/044 Primary

  with active means, e.g. by using air blowers or liquid pumps · CPC title

• A47C27/081

  of pneumatic type · CPC title